This invention discloses a tearable shielded railway
digital signal cable and its manufacturing method. The cable, from the inside out, comprises a cable core, an inner sheath, a shielding layer, and an outer sheath. The shielding layer includes: a
functional composite layer, which is an integrated film containing a
polyolefin matrix, conductive filler, and
adhesive modifier; a structural carrier layer, which is a
fiber-reinforced layer with a tensile strength greater than its transverse tensile strength along the cable length; and an outer sheath comprising an
adhesive inner layer and a foamed outer layer. The
adhesive inner layer contains dispersed thermally expandable microspheres; the structural carrier layer has openings. During the molding process of the outer sheath, the thermally expandable microspheres expand under heat and are squeezed into the openings of the structural carrier layer. After cooling, the adhesive inner layer and the structural carrier layer
interlock. The cable of this invention possesses stable shielding layer peel performance, a uniform and lightweight foamed sheath structure, and reliable interlayer bonding, comprehensively improving construction convenience,
electromagnetic shielding effectiveness, flexibility, and long-term reliability.