Preparation method of ceramic membrane supporting body

A ceramic membrane support and product technology, applied in chemical instruments and methods, membrane technology, semi-permeable membrane separation, etc., can solve the problems of not being able to withstand strong acid and strong alkali corrosion, long production cycle, short production cycle, etc., to achieve production The effect of shortening the cycle, reducing fluid flow resistance, and improving production efficiency

Active Publication Date: 2014-09-03
SANDA FILM SCI & TECH XIAMEN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the present invention is to improve the production technology of the existing ceramic filter membrane support body, which has a long production cycle; the low content of the support body α-phase alumina makes it unable to withstand strong acid and strong alkali corrosion; the support body gap is blocked by fine powder to cause pores In order to solve the problems of low efficiency and low flux, it provides a method that adopts gel injection molding, microwave drying, and a small amount of α-phase alumina is evaporated at high temperature under the protection of the atmosphere-condensed on the α-phase alumina aggregate to form a connecting neck. A method for preparing a ceramic filter membrane support body with short production cycle, high throughput, high strength, corrosion resistance to concentrated strong acid and strong alkali, used for filtering and removing impurities from strong acid solution in hydrometallurgy, and purifying metal by electrolysis process for non-ferrous metals Filtration and impurity removal of strong acid electrolyte and other filtration operations in various strong corrosive environments

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Slowly add 165g of acrylamide and 35g of ammonium methylene bisacrylate into 1800g of pure water, stir and dissolve completely to form an aqueous solution, and oxidize 5kg of α-phase alumina with a D50 of 18 microns and α-phase with a D50 of 0.8 microns Slowly add 0.1kg of aluminum into the above aqueous solution and stir evenly to form a suspension of alumina, adjust the pH value to 3.8 with nitric acid, dissolve 2g of tetramethylethylenediamine and 2g of ammonium persulfate in 20g of water, then slowly add the above mixture Suspension, stir evenly. Then inject the suspension into a multi-channel mold, let it stand for 60 minutes until it gels, take out the mold, prepare a honeycomb-shaped green body with a diameter of 30mm, 19 channels inside, and a diameter of 4mm, and put the green body into a microwave oven , drying at 40°C for 1 hour, drying at 50°C for 2 hours, then placing the dried green body in an atmosphere furnace and slowly heating it to 600°C and keeping i...

Embodiment 2

[0036] Slowly add 180g of acrylamide and 20g of ammonium methylene bisacrylate into 1500g of pure water, stir and dissolve completely to form an aqueous solution, and oxidize 5kg of α-phase alumina with a D50 of 25 microns and α-phase with a D50 of 1.2 microns Slowly add 0.25kg of aluminum into the above aqueous solution and stir evenly to form a suspension of alumina, adjust the pH value to 4.1 with nitric acid, dissolve 5g of tetramethylethylenediamine and 3g of ammonium persulfate in 200g of water, then slowly add the above-mentioned mixture Suspension, stir evenly. Then inject the suspension into a multi-channel mold, let it stand for 25 minutes until it gels, take out the mold, prepare a honeycomb-shaped green body with a diameter of 30mm, 19 channels inside, and a diameter of 4mm, and put the green body into a microwave oven , drying at 40°C for 1 hour, drying at 55°C for 1 hour, and then placing the dried green body in an atmosphere furnace and slowly heating to 600°C a...

Embodiment 3

[0038] Slowly add 170g of acrylamide and 30g of ammonium methylene bisacrylate into 2000g of pure water, stir and dissolve completely to form an aqueous solution, and oxidize 5kg of α-phase alumina with a D50 of 35 microns and α-phase with a D50 of 2 microns Slowly add 0.5 kg of aluminum into the above aqueous solution and stir evenly to form a suspension of alumina, adjust the pH value to 4.5 with nitric acid, dissolve 20 g of tetramethylethylenediamine and 5 g of ammonium persulfate in 400 g of water, and then slowly add the above mixed Suspension, stir evenly. Then inject the suspension into a multi-channel mold, let it stand for 20 minutes until it gels, take out the mold, prepare a honeycomb-shaped green body with a diameter of 30mm, 19 channels inside, and a diameter of 4mm, and put the green body into a microwave oven , drying at 40°C for 1 hour, drying at 55°C for 2 hours, and then placing the dried green body in an atmosphere furnace and slowly heating to 550°C and ke...

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Abstract

The invention discloses a preparation method of a ceramic filtering membrane supporting body. The method comprises the steps of (1) preparing a raw material, wherein the raw material comprises mixing powder, namely alpha aluminium oxide powder (1) the purity of which is greater than or equal to 99.7% and alpha aluminium oxide powder (2) the purity of which is greater than or equal to 99.8%, the median particle diameter D50 of the alpha aluminium oxide powder (1) is 18-35mum, the median particle diameter D50 of the alpha aluminium oxide powder (2) is 0.8-2mum, and the dosage of the alpha aluminium oxide powder (2) is 2%-10% (weight) of that of the alpha aluminium oxide powder (1); (2), mixing the mixing powder with a water solution of cross-linking agent acrylamide and methylene double crylic acid ammonium to form a suspension, and carrying out gel casting on the suspension; heating a formed product to 40-55 DEG C in a microwave manner, drying for 1-3 hours, calcining the dried formed product for 4-8 hours under 500-800 DEG C in air atmosphere, placing a calcined product in vacuum or atmospheric hydrogen or argon atmosphere, carrying out heat preservation on the calcined product for 4-12 hours under the condition of 1800 DEG C-1950 DEG C so as to form a supporting body of a pure alpha phase aluminum oxide ceramic filtering membrane. The preparation method provided by the invention has the advantages that the porosity of a product is high, the flux is high, and the product is strong-acid-resisting and strong-alkali-corrosion-resisting.

Description

technical field [0001] The invention relates to a preparation method of a ceramic membrane filter support body, belonging to the field of porous ceramic preparation. Background technique [0002] In the field of membrane separation, inorganic membranes are widely used in microfiltration and ultrafiltration of liquid media and gas separation. [0003] The inorganic membrane made of depositing inorganic materials on the support body can be used for filtration and separation applications in the environmental industry, metallurgical industry, food and beverage industry, biological industry, chemical industry, and petrochemical industry. Specific examples include the separation of oil-water mixtures, the separation of solutions and residues in hydrometallurgy, the filtration of wine and fruit juices, and the filtration of bacteria and viruses from liquids. [0004] In the preparation technology of the existing ceramic filter membrane support body, in order to obtain a sufficient...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D71/02B01D69/10B01D69/02B01D67/00
Inventor 翁志龙邱助国洪昱斌蓝伟光
Owner SANDA FILM SCI & TECH XIAMEN
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