Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Flux-cored silver solder with toughening alloy

A technology of silver solder and silver-based solder, which is applied in metal processing equipment, welding/cutting media/materials, welding media, etc., can solve problems such as difficult processing, easy breakage, and decreased plasticity of alloys, and achieve improved strength and low temperature Impact toughness and crack resistance, good wettability and fluidity, and the effect of reducing the ductile-brittle transition temperature

Active Publication Date: 2017-08-25
CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] At present, the proportion of flux-cored solder in automatic welding is increasing, but when the content of tin, nickel, manganese and other elements in the existing flux-cored silver solder is high, there are processing difficulties. The powder flux covered with a predetermined proportion is easy to break during rolling and processing, and it is difficult to process it into a flux core solder
The melting temperature of silver-copper-tin solder with higher tin content can be reduced very low, but it is brittle. Experiments have proved that silver-copper solder has good ductility when the tin content is less than 12.5%, and the tin content is greater than 12.5%. %, the plasticity of the alloy decreases significantly, and hot embrittlement occurs at around 480°C. For example, the melting temperature of BAg45Cu35Sn20 solder is 550-600°C, and it can only be processed at 450-520°C. It cannot overcome its brittleness, so the tin content in silver-tin solder is generally not higher than 10%
In addition, due to the need to ensure that the solder has a certain filling amount when brazing components with large gaps, and when preparing the solder skin of the flux-cored solder, if the solder skin is too thick, it will increase the processing difficulty and also affect the strength of the flux-cored solder. Application of materials in large gap brazing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The self-contained toughening alloy powder flux-cored silver solder according to the present invention, its preparation method is as follows:

[0021] a) Proportion of silver, copper and zinc is prepared and smelted, cast into a rod-shaped BAg45Cu30Zn25 solder ingot of Φ50 mm, cut off the riser, and then turn the ingot to remove the oxide scale for use;

[0022] b) Raise the temperature of the brazing filler metal extrusion equipment to 460 ℃, place the turned ingot in the muffle furnace to preheat, the preheating temperature is 470 ℃, and put the preheated ingot into the die cylinder of the extrusion equipment Inside, extruded into a ribbon-shaped solder with a thickness of 5.0 mm and a width of 8.5 mm, and rolled, slitted, ultrasonically cleaned, dried, and spliced ​​to make a solder tape with a thickness of 0.2 mm and a width of 7.5 mm;

[0023] c) The core powder is composed of borax, potassium fluoride, potassium fluoroborate, boric acid, Cu-20Ni alloy and Cu-20Si ...

Embodiment 2

[0028] The outer skin of the silver-based solder is the same as that of Example 1, and the core powder is composed of potassium fluoride, potassium fluoroborate, boric anhydride, BAg56Cu31Sn10Mn3 alloy, Cu-20Ni alloy and Cu-14P alloy, and the weight percentage of each component is: 1% fluoride Potassium, 7% potassium fluoroborate, 33% BAg56Cu31Sn10Mn3 alloy, 30% Cu-20Ni alloy, 12% Cu-14P alloy, and the balance is boron anhydride.

[0029] The finished flux-cored silver solder is suitable for brazing copper alloy joints.

Embodiment 3

[0031] The outer skin of the silver-based solder is the same as that of Example 1, and the core powder is composed of borax, potassium fluoride, potassium fluoroborate, boric acid, Cu-20Ni alloy, Cu-20Si alloy and BAg40Cu25Zn30.5Sn3Ni1.5 alloy, and the weight percentage of each component is : 4% borax, 2% potassium fluoride, 8% potassium fluoroborate, 25% Cu-20Ni alloy, 15% Cu-20Si alloy, 44% BAg40Cu25Zn30.5Sn3Ni1.5 alloy, the balance is boric acid.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses flux-cored silver brazing filler metal with toughening alloy. The flux-cored silver brazing filler metal comprises a silver base brazing filler metal skin and core powder, the silver base brazing filler metal skin is filled with the core powder, and the core powder is formed by mixing brazing flux, silver alloy and copper alloy. Sn, Ni, Si and other elements are added into the brazing flux in the form of intermediate alloy, when the concentration of the alloying elements of the brazing filler metal skin is low, it can still be guaranteed that the brazing filler metal skin has excellent processing performance, the brazing filler metal has good wettability and fluidity, meanwhile, weld strength, the low-temperature impact toughness and the anti-cracking ability are improved, and ductile-brittle transition temperature is lowered. On the premise of not changing the components of the skin, weld joints with different components can be obtained by flexibly adjusting the proportion of metal in the core powder. When a large-gap assembly is brazed, it can be ensured that the brazing filler metal has enough filler content. The brazing flux can be pre-added conveniently and efficiently, the advantages of being convenient to assemble in the brazing process, achieving automatic production easily, being low in cost and the like are achieved, and an automatic brazing process can be applied and popularized conveniently.

Description

technical field [0001] The invention relates to welding materials, in particular to a flux-cored silver brazing filler metal with a self-toughening alloy. Background technique [0002] Silver solder has a moderate melting point, good welding processability, and good strength, toughness, electrical conductivity, thermal conductivity and corrosion resistance. It is the most widely used type of brazing material. In recent years, my country's air-conditioning and refrigeration industries have rebounded from the bottom after experiencing the trough of the economic crisis in 2008. Especially in 2013, with the support of national urbanization construction, home appliances to the countryside, and subsidies for energy saving and benefiting the people, they quickly stabilized and rebounded. applications provide room for sustainable growth. [0003] The traditional brazing process is to use wire or strip brass brazing flux, or use gas flux or pre-coat the flux on the workpiece before h...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/24B23K35/363
CPCB23K35/24B23K35/3605B23K35/3606
Inventor 龙伟民吕登峰李永侯江涛丁天然张冠星刘文明高雅
Owner CHINA INNOVATION ACADEMY OF INTELLIGENT EQUIP CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products