Low-density polyethylene super hydrophobic sheets/containers with controllable rolling angle and preparation method thereof

A technology of low-density polyethylene and super-hydrophobic sheet, applied in chemical instruments and methods, other household utensils, stoppers, etc., can solve the problems of cumbersome process, expensive price, cumbersome steps, etc. The method is simple and easy, and the processing time Short, low-cost preparation effects

Active Publication Date: 2016-01-13
QINGDAO UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Low-density polyethylene (LDPE) is a common thermoplastic, which is widely used in all aspects of production and life. The research on superhydrophobicity of LDPE has attracted much attention (references: QianfengXu, BikashMondal, AlanM.Lyons, ACS Appl. Mater. Interfaces, 2011, 3: 3508-3514; J. Fresnais, J.P. Chapel, F. Poncin-Epaillard, Surface & Coatings Technology, 2006, 200: 5296–5305; Steven M. Hurst, Bahador Farshchian, Junseo Choi, Jinsoo Kim, Sunggs A and S Park, Colloids : Physicochem.Eng.Aspects, 2012, 407:85–903; Zhang Chunyu, Cai Hongguang, Chen Bin, Dong Weimin, Mu Zhiyuan, Zhang Xuequan, Acta Catalytica Sinica, 2008, 29(1):1-3; Lin Feiyun, Feng Jie, Huang Mingda, Zhong Mingqiang, Journal of Functional Polymers, 2010,23(2):211-214; Feng Jie, Lin Feiyun, Zhong Mingqiang, Journal of Materials Science and Engineering, 2010,28(6):835-838), but the practical application The main reasons for the little progress are: First, many preparation methods involve specific equipment, special templates with micro-nano structures, harsh conditions and long periods, which are difficult to use for large-scale preparation of super-hydrophobic surfaces; Many methods require chemical modification with low surface energy substances, such as fluorine or silicon-containing compounds, which are expensive and increase product costs; third, many methods require a large amount of chemical reagents and solvents, which involve environmental and pollution issues; four There are very few reports on superhydrophobic low-density polyethylene with controllable rolling angle
Chinese patent CN102627799B discloses a super-hydrophobic low-density polyethylene film material and its preparation method. In this invention, the low-density polyethylene and nano-zinc oxide particles are evenly mixed to prepare a film by extrusion casting or calendering. Soak in acetic acid solution to fully dissolve the nano-zinc oxide particles, take them out and dry them to obtain a super-hydrophobic low-density polyethylene film. Zinc reaction removal; Chinese patent CN104387606A discloses a method for preparing low-density polyethylene superhydrophobic surface by candle burning method. The method coats hot-melt adhesive on the low-density polyethylene film, and then ignites the candle to make the candle produced by burning Dust is deposited on a low-density polyethylene film to prepare a super-hydrophobic surface. The preparation conditions of this method are harsh and the rolling angle of the surface cannot be adjusted; Chinese patent CN102909813A discloses a linear low-density polyethylene / linear low-density polyethylene, linear low-density polyethylene A method for preparing a superhydrophobic film of an ethylene / polypropylene blend. Although the method does not use a solvent or a template, steps such as preparing the blend and mixing are added, which increases the process and cost. The above-mentioned patents CN102627799B, CN104387606A, and CN102909813A all The roll angle cannot be regulated by experimental conditions
Li Yupeng et al. (Y.P.Li, S.Y.Li, W.Shi, M.K.Lei, Surface & Coatings Technology, 2012, 206: 4952–4958; Dalian University of Technology master's degree thesis, Li Shengyao, 2012; Dalian University of Technology master's degree thesis, Hao Yinhu, 2010) reported Oxygen capacitively coupled radiofrequency plasma etching was performed on the surface of low-density polyethylene to obtain a superhydrophobic surface with controllable rolling angle. By controlling the plasma treatment time, aging temperature and aging time, a highly adhesive superhydrophobic surface (contact angle: 151 °, rolling angle: the surface is inclined at 90° or even 180° and still adheres) and low-adhesion superhydrophobic surface (contact angle: ~153°, rolling angle: 3±0.4°), but plasma etching technology equipment is expensive, polymer The effect of surface modification will obviously attenuate over time, and plasma technology is currently mainly used in small-scale experiments in laboratories, and there is still a considerable distance from large-scale production
In addition, there is no report on the green, simple and low-cost preparation method of curved low-density polyethylene superhydrophobic container.
[0005] In summary, there are superhydrophobic low-density polyethylene surfaces with controllable rolling angles (from ultra-small rolling angles where water droplets can hardly be stabilized to super-large rolling angles where water droplets do not roll when they tilt 90° or 180° on the surface). reported, but the current method has problems such as cumbersome process, difficult control, long cycle, high cost and environmental pollution.

Method used

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  • Low-density polyethylene super hydrophobic sheets/containers with controllable rolling angle and preparation method thereof
  • Low-density polyethylene super hydrophobic sheets/containers with controllable rolling angle and preparation method thereof
  • Low-density polyethylene super hydrophobic sheets/containers with controllable rolling angle and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] In this example, put 20g of low-density polyethylene pellets into a mold of 85*115*2mm, preheat the mold for 5 minutes at 140°C with a flat vulcanizer, hold the pressure for 5 minutes under the condition of holding pressure 10MPa, and cool to room temperature Prepare low-density polyethylene sheets, then laminate the two low-density polyethylene sheets in a mold of 85*115*4mm and place them in a flat vulcanizing machine, preheat at 120°C for 3 minutes, and press at 5MPa The lower pressure was maintained for 2 minutes, and after cooling to room temperature, the laminated low-density polyethylene sheets were peeled off by hand to obtain a low-adhesion low-density polyethylene superhydrophobic sheet. figure 1 It is a scanning electron microscope photo and a contact angle (160°) test photo of low-density polyethylene peeled off at 120°C under lamination (lamination) conditions, and a video screenshot of water droplets rolling on an inclined low-density polyethylene surface. ...

Embodiment 2

[0021] In this example, put 10g of low-density polyethylene pellets into a mold of 85*115*1mm, preheat the mold for 5 minutes at 120°C with a flat vulcanizer, hold the pressure for 3 minutes at a holding pressure of 5 MPa, and cool to room temperature Prepare low-density polyethylene sheets, then stack the two low-density polyethylene sheets in a mold of 85*115*2mm and put them in a flat vulcanizing machine, preheat at 108°C for 3 minutes, and press at 5MPa Hold the pressure for 3 minutes, and after cooling to room temperature, use iron tongs to peel off the laminated low-density polyethylene sheets in front to obtain a high-adhesion low-density polyethylene superhydrophobic sheet. figure 2 It is a scanning electron micrograph of the surface of low-density polyethylene peeled off under lamination (lamination) conditions at 108°C and a photo of water droplets on the surface of the low-density polyethylene facing upward, 90° vertical, and inverted.

Embodiment 3

[0023] In this example, put 10 g of low-density polyethylene pellets into a mold of 85*115*1mm, preheat the mold for 5 minutes at 130°C with a flat vulcanizer, hold the pressure for 2 minutes at a holding pressure of 5 MPa, and cool to room temperature Prepare low-density polyethylene sheets, and then stack the two low-density polyethylene sheets in a 85*115*2mm mold and put them into a flat vulcanizing machine, preheat at 125°C for 3 minutes, and heat at 5MPa Keep the pressure under pressure for 3 minutes, quickly transfer the laminated sheets to the curved surface concave mold and make it fit the curved surface mold. After cooling down to room temperature, iron the laminated low density polyethylene The sheet is peeled off to obtain a low-adhesion low-density polyethylene superhydrophobic curved surface container. image 3 It is a photo of a low-density polyethylene superhydrophobic curved concave container and a photo of a blue copper sulfate aqueous solution.

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Abstract

The invention belongs to the technical field of super hydrophobic material preparation, and relates to low-density polyethylene super hydrophobic sheets/containers with controllable rolling angle and a preparation method thereof. The preparation method comprises the steps: firstly, carrying out mold pressing of low-density polyethylene granules into 10 [mu]m-2 cm low-density polyethylene sheets by a plate vulcanizing machine; overlaying 2-4 low-density polyethylene sheets together in a mold with the plate vulcanizing machine; then cooling the together-overlaid low-density polyethylene sheets to room temperature, or transferring to a curved-surface mold to be laminated with the curved-surface mold and then cooling to room temperature, stripping the together-overlaid low-density polyethylene sheets better with hands, an iron tong or a universal testing machine, and thus obtaining the low-density polyethylene super hydrophobic sheets/containers. The method is simple and feasible, scientific in principle, simple to operate, low in preparation cost and friendly to environment; and the prepared super hydrophobic sheets/containers have quite high water contact angle and have controllable rolling angle.

Description

Technical field: [0001] The invention belongs to the technical field of preparation of superhydrophobic materials, and relates to a low-density polyethylene superhydrophobic sheet / container with controllable rolling angle and a preparation method thereof. Background technique: [0002] Hydrophobicity is one of the important characteristics of the material surface, which is determined by the chemical composition and micro-geometric structure of the surface. When a droplet comes into contact with a material surface, it either maintains the droplet shape or spreads to form a liquid film on the surface, a property usually measured by the water contact angle (WCA). Surfaces with a contact angle greater than 150° and a rolling angle less than 10° are generally referred to as superhydrophobic surfaces. The unique surface properties of superhydrophobic materials make them widely used in fields such as waterproof, antifouling, antifog, self-cleaning, fluid drag reduction, microfluid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B1/02B32B27/32B32B37/10B32B37/06B32B38/10
CPCB32B1/02B32B27/08B32B27/32B32B37/06B32B37/10B32B38/10B32B2250/02B32B2250/03B32B2250/04B32B2250/242B32B2307/73B32B2309/022B32B2309/025B32B2323/04B32B2435/02
Inventor 熊忠郑成林夏延致
Owner QINGDAO UNIV
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