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Surfacing welding strip with excellent heat fatigue resistance

A technology of fatigue performance and surfacing welding electrodes, which is applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., and can solve the problems of easily scalded workers' eyes and facial skin, the decrease of alloy matrix shear strength, oxide film and The base metal is easy to wear and other problems, and achieves good high temperature oxidation resistance, prevents slag from splashing and hurting people, and excellent cold and heat fatigue resistance.

Inactive Publication Date: 2018-07-27
安徽省明升机械科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, cobalt-based wear-resistant and heat-resistant surfacing materials and nickel-based wear-resistant and heat-resistant surfacing materials are greatly limited because of their high price, while ordinary iron-based wear-resistant and heat-resistant surfacing materials will Due to the instability of the structure, the mechanical properties of the alloy are reduced. Although an oxide film with high cohesive force is formed on the surface of the alloy, the matrix of the alloy is easy to shear due to the decrease in shear strength at high temperature, so that both the oxide film and the base metal are easy to shear. wear and tear
Moreover, because there are many alloy elements added in the coating, the molten slag is brittle. When the welding is stopped and cooled, the slag often bursts and splashes in flake-like small pieces, which is easy to burn the eyes and facial skin of the staff. The smoke and dust are large during welding. Environmental problems such as a lot of gas harmful to human health, difficult to remove slag after welding, seriously affecting the quality of weld metal

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A surfacing welding electrode with excellent thermal fatigue resistance, consisting of a welding core and two layers of coating, wherein the first layer of coating is made of the following components by weight: 18 parts by weight of high carbon ferromanganese, 10 parts by weight of carbon ferrochrome 1 part, 7 parts of magnetite, 1 part of hydroxyapatite, 2 parts of strontite, 3 parts of wollastonite, the second layer of drug skin is made of the following components by weight: 15 parts of titanium oxide, 10 parts of ferro-titanium, 2 parts of silicon nitride, 5 parts of molybdenum carbide, 1 part of tungsten disulfide nanotube, wherein the binder is made of the following components by weight: 15 parts of sodium water glass, 3 parts of calcium nitrate tetrahydrate, wherein sodium water glass The Baume degree is 42.3.

[0020] Specifically, the welding core is H08A with a specification of Ø4.0.

[0021] Specifically, the above-mentioned tungsten disulfide nanotubes have ...

Embodiment 2

[0023] A surfacing welding electrode with excellent thermal fatigue resistance, consisting of a welding core and two layers of coating, wherein the first layer of coating is made of the following components by weight: 22 parts by weight of high carbon ferromanganese, 12 parts by weight of carbon ferrochrome parts, 8 parts of magnetite, 2 parts of hydroxyapatite, 4 parts of strontite, 5 parts of wollastonite, and the second layer of drug skin is made of the following components in parts by weight: 17 parts of titanium oxide, 12 parts of ferro-titanium, 3 parts of silicon nitride, 6 parts of molybdenum carbide, 2 parts of tungsten disulfide nanotubes, wherein the binder is made of the following components in parts by weight: 17 parts of sodium water glass, 4 parts of calcium nitrate tetrahydrate, wherein sodium water glass The Baume degree is 42.3.

[0024] Specifically, the welding core is H08CrMoA with a specification of Ø3.2.

[0025] Specifically, the above-mentioned tungst...

Embodiment 3

[0027] A surfacing welding electrode with excellent thermal fatigue resistance, consisting of a welding core and two layers of coating, wherein the first layer of coating is made of the following components by weight: 26 parts by weight of high-carbon ferromanganese, 14 parts by weight of carbon ferrochrome parts, 9 parts of magnetite, 3 parts of hydroxyapatite, 5 parts of strontite, and 6 parts of wollastonite. 4 parts of silicon nitride, 7 parts of molybdenum carbide, and 3 parts of tungsten disulfide nanotubes, wherein the binder is made of the following components by weight: 20 parts of sodium water glass, 5 parts of calcium nitrate tetrahydrate, wherein sodium water glass The Baume degree is 42.3.

[0028] Specifically, the welding core is H08Cr2MoA with a specification of Ø3.2.

[0029] Specifically, the above-mentioned tungsten disulfide nanotubes have a diameter of 50 nm, a length of 15 μm, and a purity of 99.9%.

[0030] Specifically, the preparation method of the s...

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Abstract

The invention discloses a surfacing welding strip with excellent heat fatigue resistance. The surfacing welding strip is composed of a welding core and two layers of coatings, wherein the first layerof coating is fabricated by the following ingredients of , by weight, 18-26 parts of high carbon ferromanganese, 10-14 parts of carbon ferrochrome, 7-9 parts of magnet, 1-3 parts of hydroxyapatite, 2-5 parts of strontianite and 3-6 parts of aedelforsite, and the second layer of coating is fabricated by the following ingredients of , by weight, 15-20 parts of titanium oxide, 10-13 parts of ferrotitanium, 2-4 parts of silicon nitride, 5-7 parts of molybdenum carbide and 1-3 parts of tungsten disulfide nanotubes. By means of the surfacing welding strip with the excellent heat fatigue resistance,the fabricated welding strip can work in a high-temperature corrosion or high-temperature wear medium for a long time and can maintain excellent cold and heat fatigue resistance and good high-temperature performance of high-temperature oxidation resistance, high-temperature corrosion resistance, high-temperature tempering stability, red hardness and the like, in the working process, electric arc burns stably, arc breaking is not prone to appear, almost no slag is remained on the surface of weld metal, less dust and smoke are generated, and the surfacing welding strip with the excellent heat fatigue resistance has wide applicability.

Description

technical field [0001] The invention belongs to the technical field of welding rod processing, and in particular relates to a surfacing welding rod with excellent thermal fatigue resistance. Background technique [0002] Overlay welding is a welding process that deposits a layer of wear-resistant, corrosion-resistant, heat-resistant metal layers on the surface or edge of the workpiece. Overlay welding has significant economic benefits for improving the service life of parts, rationally using materials, improving product performance and reducing costs. At present, the types of wear-resistant and heat-resistant surfacing materials that have been developed at home and abroad are mainly divided into three types: cobalt-based wear-resistant and heat-resistant surfacing materials, nickel-based wear-resistant and heat-resistant surfacing materials and iron-based wear-resistant and heat-resistant surfacing materials. kind. Among them, cobalt-based wear-resistant and heat-resistant...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/30B23K35/40
CPCB23K35/306B23K35/40
Inventor 荚爱明丁永贵汪亮亮左洪流
Owner 安徽省明升机械科技有限公司
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