A method for preparing composite phosphating film by doping inorganic nanoparticles

A technology of inorganic nanoparticles and phosphating film, applied in the field of material science and surface, can solve the problems affecting the quality, output and cost of coating production, poor quality of phosphating film, high cost, etc., and achieve excellent oxidation resistance and chemical Stability, reduction of phosphating treatment temperature, effect of film hardness improvement

Active Publication Date: 2020-05-22
SOUTH CHINA UNIV OF TECH
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the phosphating treatment at home and abroad is mostly used in medium and high temperature phosphating, which not only consumes a lot of energy, takes a long time to process, and has a lot of sediment, but also needs to be closed after phosphating. The process is relatively complicated, which directly affects the coating production quality, yield and cost of
For the phosphating of steel specimens, there are problems such as not being environmentally friendly, the phosphating solution is unstable, and the quality of the phosphating film is poor.
It can be seen that the traditional phosphating process is very time-consuming and energy-consuming.
[0004] Chinese invention patent CN200610045653.7 discloses a technology that uses nano-alumina to promote phosphating. Although the phosphating process only takes 9 to 12 minutes and the prepared phosphating film has better wear resistance, the temperature needs to be 50 ~90°C, comparatively energy-consuming
Moreover, the phosphating film grains are not dense, and the anti-corrosion performance needs to be improved.
[0005] The Chinese invention patent application with the application number CN201610397553.4 discloses a formula for carbon steel pipe phosphating solution at room temperature. Although this formula can quickly carry out phosphating treatment of workpieces at close to room temperature, it uses toxic and harmful nitrous acid. Sodium and sodium fluoride are used as accelerators, and the dosage is relatively high. The three wastes generated are difficult to treat and do not meet the needs of environmental protection.
[0006] The Chinese invention patent application with the publication number CN101029386A discloses a calcium-zinc-manganese ternary cationic phosphating solution for the treatment of steel plates and galvanized sheets, although the phosphating solution has fast film formation and good compatibility with electrophoretic coatings advantages, but the concentration of the phosphating solution is high, the cost is high, and the working temperature is 40-60°C, which consumes more energy
[0007] The Chinese invention patent application with the application number CN103469187A discloses a treatment solution for phosphating and blackening the surface of steel. Although the temperature of the treatment solution is normal temperature and the corrosion resistance and film quality of the treated steel surface are better, However, the phosphating process is slow and takes 30 to 50 minutes, which is time-consuming

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A method for preparing composite phosphating film by doping inorganic nanoparticles
  • A method for preparing composite phosphating film by doping inorganic nanoparticles
  • A method for preparing composite phosphating film by doping inorganic nanoparticles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] In parts by weight, weigh the following raw material components: 5 parts of zinc dihydrogen phosphate dihydrate, 7 parts of zinc nitrate hexahydrate, 0.6 parts of phosphoric acid, hexagonal boron nitride (average particle size 100 nanometers, powder shape is oval Shape or disc shape, with short axis La and long axis L b And the thickness t satisfies: 80nm≤La≤L b ≤700nm, 20nm≤t≤150nm, t≤La, 0.5≤La / L b ≤1.0) 0.1 part, linear alkyl benzene sulfonate (LAS) 0.2 part, potassium chloride-hydrochloric acid pH buffer solution 6 parts, water 100 parts. Then put the components into the reaction kettle, adjust the pH of the solution in the kettle to 2.3 with lye, and raise the temperature to 30°C. Then control the stirring speed at 300 rpm, and leave the kettle after 30 minutes of mechanical stirring. Then put the prepared phosphating treatment solution into the phosphating tank, immerse the surface-treated steel test piece in it, and rinse it with water for 20 minutes to dry it to ...

Embodiment 2

[0054] Take the following raw material components according to the weight ratio: 8 parts of zinc phosphate, 4 parts of zinc chloride, 3 parts of zinc nitrate, 2.5 parts of phosphoric acid, cubic boron nitride (average particle size 50 nanometers, powder shape is elliptical disc or round Disk shape, short axis La, long axis L b And the thickness t satisfies: 80nm≤La≤L b ≤700nm, 20nm≤t≤150nm, t≤La, 0.5≤La / L b ≤1.0) 0.08 parts, fatty alcohol polyoxyethylene ether sodium sulfate (AES) 0.2 parts, aminoacetic acid-hydrochloric acid PH buffer solution 6 parts, water 100 parts. Put each component into the reaction kettle, adjust the pH of the solution in the kettle to 2.7 with lye, and raise the temperature to 30°C. Then control the stirring speed at 250 rpm, and leave the kettle after 30 minutes of mechanical stirring. Put the prepared phosphating treatment solution into the phosphating tank, and then immerse the surface-treated steel specimens in it for a treatment time of 15 minutes...

Embodiment 3

[0057] Take the following raw material components according to the weight ratio: 7 parts of zinc phosphate, 6 parts of zinc nitrate hexahydrate, 1 part of phosphoric acid, hexagonal boron nitride (average particle size 80 nm, powder shape is elliptical disc or disc, and Short axis La, long axis L b And the thickness t satisfies: 80nm≤La≤L b ≤700nm, 20nm≤t≤150nm, t≤La, 0.5≤La / L b ≤1.0) 0.06 parts, 0.2 parts of alkylphenol polyoxyethylene ether (APEO) emulsifier, 7 parts of monochloroacetic acid-sodium hydroxide pH buffer, and 100 parts of water. Put the components into the reaction kettle, adjust the pH of the solution in the kettle to 2.5 with lye, and then raise the temperature to 28°C. Then control the stirring speed at 200 rpm, and leave the kettle after 30 minutes of mechanical stirring. Put the prepared phosphating treatment solution into the phosphating tank, immerse the surface-treated steel test piece in it, and rinse it with water for 10 minutes to dry it to obtain the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
electrical resistivityaaaaaaaaaa
electrical resistivityaaaaaaaaaa
Login to view more

Abstract

The invention discloses a method of preparing a composite phosphating film by doping inorganic nanoparticles. The method comprises the following steps that the components of, by mass 5-8 parts of phosphate, 7-9 parts of zinc, manganese or calcium salt, 0.6-3 parts of phosphoric acid, 0.04-0.4part of boron nitride, 0.1-1 part of a stabilizer, 6-10 parts of a pH buffer agent, 80-100 parts of water are put into a reaction kettle, and the pH value is adjusted to 2-3 by using an alkali solution, then temperature is heated to 20-40 DEG C, and mechanically stirring and discharging kettle are carriedout; and then a prepared phosphating treatment solution is placed into a phosphating tank, the temperature of the phosphating treatment is increased to 20-40 DEG C, then a steel test piece after rustremoval and oil removal is immersed into the phosphating tank, and after the steel test piece is treated, the steel test piece is washed by water and aired. According to the method, the boron nitrideis used as a nucleation adsorption site of crystal during phosphorization, so that crystal adhesion is facilitated, and a composite phosphating film is formed, the boron nitride is a hydrophobic nanomaterial, the dense composite phosphating film can effectively prevent the permeation of the water in air, and corrosion resistance is excellent.

Description

Technical field [0001] The invention relates to a phosphating film, in particular to a method for preparing a phosphating film by doping nano boron nitride; it belongs to the field of material science and surface technology. Background technique [0002] After the metal surface is degreasing and derusting, in order to prevent re-rusting, chemical treatment is usually carried out to form a protective film on the metal surface. Phosphating is a commonly used surface treatment technology, which refers to the process of forming a hardly water-soluble phosphate film on the metal surface through a chemical reaction in a specific acid phosphate solution. According to the type of phosphating film, phosphating can be divided into six categories: zinc series, zinc calcium series, zinc manganese series, manganese series, iron series, and amorphous iron series. It should be pointed out that although the phosphating film is thin, because it is a non-metallic non-conductive isolation layer, i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C23C22/13C23C22/18C23C22/22C23C22/12
CPCC23C22/12C23C22/13C23C22/18C23C22/182C23C22/22
Inventor 张心亚汪辉辉黄浩炜董德轩谢于辉
Owner SOUTH CHINA UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products