Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Titanium-containing taphole repairing stemming and preparation method thereof

A taphole and taphole clay technology is applied in the field of repairing taphole clay containing titanium and its preparation. Erosion and scour capability, improved plasticity, low benzopyrene content

Pending Publication Date: 2020-10-30
郑州科信炉料有限公司
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, looking at the existing titanium-containing gun clay, there are often problems such as unreasonable formula, poor plasticity, low purity of raw materials, poor fire resistance, serious hole expansion, large mud consumption, and difficult maintenance of iron holes. For example, Chinese patent CN1025157789A discloses a A kind of blast furnace clay for the repair and protection of the iron hole. Although the invention uses low-cost vanadium-titanium iron powder and the operation before the furnace has been optimized, due to the low content of vanadium and titanium in the vanadium-titanium iron powder, the protection The function of the furnace is limited, and the ability to repair the iron hole is limited, and when the iron content in it is too high, it will seriously affect the high temperature strength of the gun clay

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Titanium-containing taphole repairing stemming and preparation method thereof
  • Titanium-containing taphole repairing stemming and preparation method thereof
  • Titanium-containing taphole repairing stemming and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A titanium-containing taphole repair clay is prepared from raw materials including the following mass percentages:

[0035]

[0036]

[0037] Wherein, the mass ratio of environment-friendly coal tar, environment-friendly high-temperature asphalt and wetting agent in the composite binder is 91%:7%:2%.

[0038] A method for preparing titanium-containing taphole repair clay, comprising the following steps:

[0039] (1) Weigh each raw material according to the formula, and mix the environment-friendly coal tar, environment-friendly high-temperature asphalt and wetting agent evenly to obtain a composite binder;

[0040] (2) Add the remaining raw materials into the mixer and dry mix for 5 minutes, then add a composite binder with a temperature of 60±5°C and stir and mix for 35 to 40 minutes to prepare a mixed mud. When the temperature of the mixed mud reaches 65±5 ℃, sampling to detect the Marshall value;

[0041] (3) After the Masha value measurement is qualified, th...

Embodiment 2

[0045] This example is basically the same as Example 1, except that a titanium-containing taphole repair clay is prepared from raw materials including the following mass percentages:

[0046]

[0047]

[0048] Wherein, the mass ratio of environment-friendly coal tar, environment-friendly high-temperature asphalt and wetting agent in the composite binder is 90.5%:8%:1.5%.

[0049] The repair gun mud product that present embodiment 2 makes is 1080m in volume 3 After 24 hours of use, the surface temperature of the hearth above the iron mouth area dropped from 284°C to 266°C, and after one week of use, the temperature dropped to 242°C, and after one month of use, the temperature dropped to about 198°C and remained stable. The mouth depth is stable at about 2.6 meters, and the average tapping time is about 87 minutes, which not only greatly reduces the labor intensity in front of the furnace, but also improves the working environment in front of the furnace.

Embodiment 3

[0051] This example is basically the same as Example 1, except that a titanium-containing taphole repair clay is prepared from raw materials including the following mass percentages:

[0052]

[0053] Wherein, the mass ratio of environment-friendly coal tar, environment-friendly high-temperature asphalt and wetting agent in the composite binder is 90.2%:8%:1.8%.

[0054] The repair gun mud product that present embodiment 3 makes is 1120m in volume 3 For use on blast furnaces, the splashing time on the first day of use is reduced from the full spraying time to within 30 minutes, and after 3 days, the spraying time is reduced to within 10 minutes, and after one week, the spraying time does not exceed 5 minutes. After 15 days, the iron gate can be opened Flow within 3 minutes, which greatly reduces the slag cleaning work in front of the furnace and reduces the use of consumables in front of the furnace.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses titanium-containing taphole repairing stemming and a preparation method thereof. The stemming is prepared from the following raw materials in percentage by mass: 15%-25% of regenerated corundum particles, 0.5%-5% of kyanite, 1%-25% of regenerated silicon carbide particles, 5%-15% of crushed materials of carbon roasting, 5%-15% of nanometer high-purity vanadium-titanium powder, 5%-15% of fine silicon carbide powder, 0.5%-8% of green silicon carbide micro-powder, 5%-25% of ferrosilicon nitride, 5%-15% of clay, 0.5%-5% of an additive and 10%-18% of a composite binding agent, wherein the composite binding agent is formed by mixing environment-friendly coal tar, environment-friendly high-temperature asphalt and a wetting agent and has a benzo(a)pyrene content of smallerthan 180 mg / kg and a moisture content of smaller than or equal to 1%. A stemming product prepared by the method is good in plasticity, easy for mud making and opening formation, moderate in drying speed, micro-expanded in high-temperature volume, high in taphole repairing capacity, small in addition amount of the composite binding agent, capable of recovering taphole depth in a short time, stablein tapping time, stable in anti-scouring performance, free of phenomena such as iron leakage and taphole breakage, and free of damp mud, dense smoke and yellow smoke during use.

Description

technical field [0001] The invention belongs to the technical field of refractory materials for metallurgy, and in particular relates to a titanium-containing tap hole repair clay and a preparation method thereof. Background technique [0002] Blast furnace is an important production equipment for metallurgical enterprises. It generally uses steel plates as the furnace shell, and the shell is lined with refractory bricks. In the production process of blast furnace, hearth erosion is the biggest safety hazard, especially the taphole area is often washed and eroded by high-temperature slag and iron, which has become the weak link of blast furnace lining. Therefore, the maintenance and repair of the tap hole has become the key to the production and operation of the blast furnace. As the key refractory material used to block the tap hole during the operation of the blast furnace, the quality and performance of gun mud directly affect the safe operation of the blast furnace. At ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B35/103C04B35/567C04B35/622C04B35/634C21B7/12
CPCC04B35/103C04B35/565C04B35/62204C04B35/63496C21B7/12C04B2235/3826C04B2235/3463C04B2235/3873C04B2235/3852C04B2235/349C04B2235/3232C04B2235/422C04B2235/3217C04B2235/402C04B2235/428C04B2235/42C04B2235/3821C04B2235/5427C04B2235/5436C04B2235/5445Y02P10/20
Inventor 贾石磊于海东
Owner 郑州科信炉料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products