High-activity tea carbon fiber for shoe material and preparation method of high-activity tea carbon fiber

A high-activity, tea charcoal technology, applied in the field of textile production, can solve the problems of limited antibacterial properties of tea charcoal materials, unspecified classification, poor antibacterial and antibacterial activities, etc., to achieve excellent antibacterial and deodorant performance, and avoid decomposition. Loss, excellent antibacterial and bacteriostatic effect

Pending Publication Date: 2021-04-16
广平喜多飞织科技有限公司
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  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

However, in the conventional tea charcoal preparation process, the temperature is high and the calcination process above 400 ° C is often used, and the tea polyphenol content is basically no residue, resulting in limited antibacterial properties of the tea charcoal material.
[0003] Chinese patents of a tea charcoal water purification material and its preparation method and application (CN201810172207.5) and a tea charcoal and its preparation method (CN201710897310.1) disclose the preparation process of tea charcoal materials, which mainly adopt high-temperature calcination process , to prepare tea charcoal materials with high porosity, but due to the loss of active ingredients such as tea polyphenols after high-temperature calcination, resulting in poor antibacterial and antibacterial activities, so its porous structure is mainly used for water treatment or materials. Adsorption and other fields
The Chinese patent continuous high-strength core-skin composite tea-charcoal polyester fiber (ZL201210193128.5) reports a continuous high-strength core-skin composite tea-charcoal polyester fiber. Through the core-skin composite structure and a series of unique design of filtration, melting, extrusion and other processes, ester overcomes the strength, moisture absorption, breathability, dyeability, adsorption and antibacterial properties of synthetic fibers in the prior art that cannot coexist. The technical problems; the strength, moisture absorption, breathability, easy-to-dye, adsorption, antibacterial and comfort properties of the fiber are several times higher than that of the same fiber, and the comfort performance of the fiber and harmless to the environment and human body are also omitted. Subsequent dyeing, the beneficial advantages of enhanced strength, moisture absorption, breathability, and strong adsorption post-treatment
However, the tea charcoal preparation process mainly adopts the conventional high-temperature carbonization process, and its grinding process is relatively easy, but there is no explanation for the tea polyphenols in tea charcoal, and there is no report for tea charcoal with high content and high activity

Method used

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Experimental program
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Effect test

Embodiment 1

[0031] A kind of preparation method of highly active tea charcoal fiber for shoe material, its concrete steps are:

[0032] The first step: pretreatment of tea charcoal

[0033] Using tea leaves, tea dregs and tea stalks from agricultural and forestry wastes as raw materials, the raw materials are first washed and soaked in hot water at 60-80°C for 6 hours, and then dried in the sun at room temperature to obtain dried tea leaves, and then anaerobic Fermentation, so that the moisture content in the dry tea leaves is 1000ppm to obtain pretreated tea charcoal;

[0034] The second step: the preparation of tea charcoal

[0035] Use the pretreated tea charcoal prepared in step 1 as raw material, and then carry out low-temperature carbonization at 180-250°C for 6 hours in a nitrogen protective gas; then transfer to a high-pressure activation reactor for high-pressure activation reaction, using water as the medium, using Supercritical reaction conditions, the pressure in the high-pr...

Embodiment 2

[0048] A kind of preparation method of highly active tea charcoal fiber for shoe material, its concrete steps are:

[0049] The first step: pretreatment of tea charcoal

[0050] Using tea leaves, tea dregs and tea stems from agricultural and forestry wastes as raw materials, the raw materials are first washed and soaked in hot water at 60-80°C for 12 hours, and then dried in the sun at room temperature to obtain dried tea leaves, and then anaerobic Fermentation, so that the moisture content in the dry tea leaves is 5000ppm to obtain pretreated tea charcoal;

[0051] The second step: the preparation of tea charcoal

[0052] Use the pretreated tea charcoal prepared in step 1 as raw material, and then carry out low-temperature carbonization at 180-250°C for 8 hours in a nitrogen protective gas; then transfer to a high-pressure activation reactor for high-pressure activation reaction, using water as the medium, using Supercritical reaction conditions, control the pressure in the...

Embodiment 3

[0065] A kind of preparation method of highly active tea charcoal fiber for shoe material, its concrete steps are:

[0066] The first step: pretreatment of tea charcoal

[0067] Using tea leaves, tea dregs and tea stalks from agricultural and forestry wastes as raw materials, the raw materials are first washed and soaked in hot water at 60-80°C for 8 hours, and then dried in the sun at room temperature to obtain dried tea leaves, and then anaerobic Fermentation, so that the moisture content in the dry tea leaves is 2500ppm to obtain pretreated tea charcoal;

[0068] The second step: the preparation of tea charcoal

[0069] Use the pretreated tea charcoal prepared in step 1 as raw material, and then carry out low-temperature carbonization at 180-250°C for 8 hours in a nitrogen protective gas; then transfer to a high-pressure activation reactor for high-pressure activation reaction, using water as the medium, using Supercritical reaction conditions, control the pressure in the...

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Abstract

The invention discloses a high-activity tea carbon fiber for a shoe material and a preparation method of the high-activity tea carbon fiber. The high-activity tea carbon fiber is characterized in that agricultural and forestry waste tea leaves, tea residues and tea stems are used as raw materials, a low-temperature calcination activation modification technology is adopted to prepare tea carbon with high tea polyphenol content, and an active crushing process is adopted to prepare high-activity functional tea carbon; then the high-activity tea carbon fiber for the shoe material is prepared by a melt extrusion method; the polyphenol content in the obtained product is 10-500 ppm, the bacteriostasis rate of the obtained product to staphylococcus aureus is larger than 95%, the bacteriostasis rate of the obtained product to escherichia coli is larger than 90%, the bacteriostasis rate of the obtained product to streptococcus albus is larger than 85%, the deodorization performance is so good that an acetic acid elimination rate is more than 99%, an oxalic acid elimination rate is more than 97% and an ethylenediamine elimination rate is more than 97%; the far-infrared emission rate is greater than 0.9, and the far-infrared radiation temperature rise is greater than 1.5. When being applied to shoe material fabric fibers, the high-activity tea carbon fibers have excellent antibacterial and deodorant performance, and ensures that the shoe material has no peculiar smell; and trace tea polyphenol has excellent oxidation resistance, and plays a very important role in improving the microbiological balance of the microenvironment of a shoe material, especially the interiors of shoes.

Description

technical field [0001] The invention belongs to the technical field of textile production, and in particular relates to a high-activity tea charcoal fiber for shoe materials and a preparation method thereof. Background technique [0002] Tea charcoal is a high-activated carbon material obtained after carbonization of agricultural and forestry wastes. Tea fiber is made by adding tea polyphenols, tea pigments and other antibacterial agents contained in tea into the viscose spinning solution in the form of fine particles or solutions. A kind of viscose fiber with antibacterial and deodorizing functions produced by conventional wet spinning and spinning technology is widely used in the fields of home textiles and personal clothing. Tea polyphenols contained in tea have broad-spectrum antibacterial properties. However, in the conventional tea charcoal preparation process, the temperature is higher and the calcination process above 400 ° C is often used, and the tea polyphenol con...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F6/92D01F1/10
Inventor 赵学涛王银凤曾宪耀苏加明王朝生杨帅奇何秋梅宋俊华
Owner 广平喜多飞织科技有限公司
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