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Line column type porcelain insulator and preparation method thereof

A porcelain insulator and column type technology, applied in the field of line column type porcelain insulator and its preparation, can solve the problems of shortening the service life of the ceramic insulator, affecting the normal operation of the railway power grid, increasing the maintenance cost of the insulator, etc., and improving the resistance to salt spray corrosion. , Excellent extreme pressure resistance, the effect of shortening the co-infiltration time

Pending Publication Date: 2022-03-04
江西新龙电瓷电器制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the existing porcelain insulators, the mechanical strength of the porcelain parts is not high enough, the surface is not smooth enough, easy to stain, and difficult to clean, resulting in poor anti-fouling flashover effect; and the anti-corrosion treatment of the metal accessories of the insulator is mainly electro-galvanized and hot-dip. Zinc, these treatment techniques will pollute the environment, or affect the mechanical properties of the matrix, and the anti-corrosion performance is not good; therefore, the insulator is easily damaged, resulting in frequent accidents
At present, air pollution is becoming more and more serious, and accidents occur frequently, which greatly shortens the service life of ceramic insulators, and at the same time increases the maintenance cost of insulators, affects the normal operation of the railway power grid, and reduces economic benefits.

Method used

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  • Line column type porcelain insulator and preparation method thereof
  • Line column type porcelain insulator and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0044] A preparation method of a line post type porcelain insulator, comprising the following steps:

[0045] S1, making mud: by weight, 15 parts of Guangdong clay, 20 parts of semi-mountain clay, 12 parts of left cloud clay, 10 parts of bauxite, 10 parts of zircon, 10 parts of aluminum oxide, 8 parts of talc, and 5 parts of lanthanum hydroxide 5 parts of boric acid, 1 part of carbon powder, and 0.5 parts of water reducing agent are put into a ball mill and added with water for ball milling for 6 hours to obtain coarse mud. Pass the coarse mud through a 200-mesh sieve, and the remaining 0.5% of the sieve is less than 0.5%, and then remove iron-containing impurities to obtain clean mud ; Wherein, the water reducer includes by weight: 20 parts of polydimethylaminoethyl methacrylate, 10 parts of sodium aminotrimethylene phosphonate, 1-butyl-2,3-dimethylimidazole proline salt 5 parts Parts, 5 parts of sodium metasilicate, 1 part of sodium carbonate;

[0046] S2, mud making: the o...

Embodiment 2

[0052] A preparation method of a line post type porcelain insulator, comprising the following steps:

[0053]S1, making mud: by weight, 25 parts of Guangdong mud, 12 parts of semi-mountain mud, 20 parts of left cloud, 18 parts of bauxite, 18 parts of zircon, 15 parts of aluminum oxide, 15 parts of talc, and 12 parts of lanthanum hydroxide 12 parts of boric acid, 5 parts of carbon powder, and 1.5 parts of water reducing agent are put into a ball mill and added with water for ball milling for 6 to 15 hours to obtain coarse mud. Pass the coarse mud through a 300-mesh sieve, and the remaining 0.2% of the sieve is less than 0.2%, and then remove iron-containing impurities to obtain clean Among them, the water reducer includes by weight: 12 parts of polydimethylaminoethyl methacrylate, 6 parts of sodium glutamic acid dimethylidene phosphonate, N-2 hydroxyethyl-N-dimethylidene phosphine 6 parts of sodium phosphate, 6 parts of sodium aminoethylpiperazine trimethylene phosphonate, 5 pa...

Embodiment 3

[0060] A preparation method of a line post type porcelain insulator, comprising the following steps:

[0061] S1, making mud: by weight, 22 parts of Guangdong clay, 15 parts of semi-mountain clay, 13 parts of left cloud clay, 12 parts of bauxite, 12 parts of zircon, 13 parts of aluminum oxide, 10 parts of talc, and 7 parts of lanthanum hydroxide 7 parts of boric acid, 2 parts of carbon powder, and 1 part of water reducing agent are put into a ball mill and added with water for ball milling for 8 hours to obtain coarse mud. Pass the coarse mud through a 25-mesh sieve, and the remaining 0.3% of the sieve is removed, and then the iron-containing impurities are removed to obtain clean mud ; Wherein, the water reducer includes by weight: 15 parts of polydimethylaminoethyl methacrylate, 6 parts of sodium diethylene triamine pentamethylene phosphonate, 6 parts of sodium piperazine dimethyl phosphonate, 1-ethylidene 4 parts of base-3-methylimidazolium alanine salt, 4 parts of butylsul...

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Abstract

The invention relates to the technical field of insulators, and provides a line column type porcelain insulator and a preparation method thereof. And by carrying out zinc-nickel permeation layer treatment on the metal accessory, the corrosion resistance is greatly improved, the insulator can adapt to complex environmental conditions, and the service life of the insulator is prolonged. The composition of the mud blank is reasonable, the compactness and hardness of a network can be improved, the strength and thermal shock resistance of an insulator are improved, and the insulator is high in mechanical strength and can adapt to harsh weather conditions. And the sintering process of temperature programming is adopted, so that formation of various crystals and functional products in the insulator is facilitated, and various properties of the insulator are improved.

Description

technical field [0001] The invention relates to the technical field of insulators, in particular to a line post type porcelain insulator and a preparation method thereof. Background technique [0002] Porcelain insulators have the advantages of high mechanical strength, stable chemical properties, good insulation performance, and good corrosion resistance, making them the most widely used in the insulator industry, and their use in railway traction network power systems is increasing. However, the natural environment in my country is relatively complex, and porcelain insulators are mostly used in outdoor or even field environments, so it is also required that porcelain insulator products can adapt to complex environmental conditions. However, in the existing porcelain insulators, the mechanical strength of the porcelain parts is not high enough, the surface is not smooth enough, easy to stain, and difficult to clean, resulting in poor anti-fouling flashover effect; and the a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B17/38H01B17/14H01B19/00
CPCH01B17/38H01B17/14H01B19/00Y02P40/60
Inventor 钟礼
Owner 江西新龙电瓷电器制造有限公司
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