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Preparation method of heat-resistant and anti-corrosion rubber tube

A kind of anti-corrosion rubber and heat-resistant technology, which is applied in heat exchange equipment, pipes, hoses and other directions through heat insulation protection, can solve the problems of not being resistant to bending, difficult to construct, easy to fall off and anti-corrosion effect, and achieve the effect of increasing the heat dissipation area

Inactive Publication Date: 2019-07-12
常州苏通海平机电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The main technical problem to be solved by the present invention is that the anti-corrosion polymer lining film in the rubber tube is difficult to be tightly connected with the rubber tube body, and it is easy to fall off so that the anti-corrosion effect is not good, and the rubber tube is prone to irreversible deformation when the inner layer of the rubber tube transports hot fluid. In the environment, the rubber tube has poor elasticity, is not resistant to bending and is not easy to construct, and provides a preparation method for heat-resistant and anti-corrosion rubber tubes

Method used

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  • Preparation method of heat-resistant and anti-corrosion rubber tube

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Acidic volcanic glass rocks are: pumice

[0033] Preparation of the outer hose layer:

[0034] In parts by weight, 40 parts of nitrile rubber, 10 parts of epoxidized soybean oil, 10 parts of EPDM raw rubber with an ethylene content of 50%, 5 parts of zinc oxide and 7 parts of aluminum stearate are mixed to obtain the mixing raw material, and sent into a compound mold, hot-pressed at a temperature of 70°C and a pressure of 1.4 MPa to form a composite material strip, sent to a plastic spiral tube compound winding molding machine for molding, and then subjected to high-energy electron beam irradiation crosslinking after cooling, with a dose of 20kGy, to obtain the outer rubber tube layer, for subsequent use;

[0035] Preparation of modified aluminum silicate fiber:

[0036] In parts by weight, add 70 parts of kaolin, 20 parts of alumina, 10 parts of titanium dioxide, and 20 parts of aluminum phosphate to 400 parts of water, stir and disperse to form a suspension slurry, ...

Embodiment 2

[0044] Acidic volcanic glass rock is: pitch rock

[0045] Preparation of the outer hose layer:

[0046] In parts by weight, 45 parts of nitrile rubber, 12 parts of epoxidized soybean oil, 11 parts of EPDM raw rubber with an ethylene content of 52%, 7 parts of zinc oxide and 7 parts of aluminum stearate are mixed to obtain mixing raw materials, and sent Put it into the composite mold, heat-press and form composite strips under the conditions of temperature 75°C and pressure 1.5MPa, send them to plastic spiral tube composite winding molding machine for molding, and carry out high-energy electron beam irradiation crosslinking after cooling, the dose is 22kGy, get the outer rubber tube layer, standby;

[0047] Preparation of modified aluminum silicate fiber:

[0048] In parts by weight, add 75 parts of kaolin, 25 parts of alumina, 12 parts of titanium dioxide, and 21 parts of aluminum phosphate to 450 parts of water, stir and disperse to form a suspension slurry, and add a phosp...

Embodiment 3

[0056] Acidic volcanic glass rocks are: perlite

[0057] Preparation of the outer hose layer:

[0058] In parts by weight, 50 parts of nitrile rubber, 15 parts of epoxidized soybean oil, 12 parts of EPDM raw rubber with an ethylene content of 55%, 10 parts of zinc oxide, and 8 parts of aluminum stearate are mixed to obtain mixing raw materials, and sent Put it into the composite mold, heat-press and form composite strips at a temperature of 80°C and a pressure of 1.6MPa, send them to a plastic spiral tube composite winding molding machine for molding, and perform high-energy electron beam irradiation crosslinking after cooling, with a dose of 25kGy, to obtain the outer rubber tube layer, for subsequent use;

[0059] Preparation of modified aluminum silicate fiber:

[0060] In parts by weight, add 80 parts of kaolin, 30 parts of alumina, 15 parts of titanium dioxide, and 22 parts of aluminum phosphate to 500 parts of water, stir and disperse to form a suspension slurry, and a...

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Abstract

The invention discloses a preparation method of a heat-resistant and anti-corrosion rubber tube, and belongs to the technical field of rubber product preparation. Kaolin, alumina, titanium dioxide, aluminum phosphate and water are stirred for dispersion, suspension slurry is prepared, a phosphoric acid solution is added, mixed slurry is obtained, and nano silica aerogel slurry is prepared; the mixed slurry and the nano silica aerogel slurry are mixed, heated and melted, a molten material liquid is obtained, and modified aluminum silicate fiber is obtained; white corundum, acidic acid volcanicglass, expandable graphite, alumina powder, zinc methacrylate, zirconium dioxide and graphene are taken as raw materials, zirconium boride is used as a binding agent, ball milling and sieving are performed, and inner-layer heat-insulating filler is obtained; finally, the inner-layer heat-insulating filler and a silica sol precursor are mixed, an inner-layer filling glue solution is obtained, an outer rubber tube layer is coated with the modified aluminum silicate fiber, the outer layer of a tubular mold is filled with the inner-layer filling glue solution, the double-layer tubular mold is placed in a hot pressing device to be hot pressed, and the heat-resistant and anti-corrosion rubber tube is obtained.

Description

technical field [0001] The invention discloses a method for preparing a heat-resistant and anti-corrosion rubber tube, which belongs to the technical field of rubber product preparation. Background technique [0002] Rubber hose refers to the pipe used for gas transportation, which is often used in gas welding, gas cutting, various gas shielded welding, plasma arc welding and cutting, etc. Mainly connect the engine and air filter, engine and radiator system, automobile air conditioning system, etc. As a part of the intake system, it is close to the engine, so it needs high temperature resistance, oil resistance, corrosion resistance, aging resistance, low temperature resistance, etc. There are many types of materials according to different processing techniques, such as NBR nitrile rubber is widely used Vacuum brake hose, good oil resistance and high rubber content, but relatively poor ozone resistance; EPDM EPDM rubber is used for automobile water pipe series. Such as rad...

Claims

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Application Information

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IPC IPC(8): C08L9/02C08L91/00C08L23/16C08K3/22C08K5/098C04B28/24B29D23/00F16L11/08F16L11/12F16L59/02F16L58/10
CPCB29D2009/00B29D23/001C04B28/24C08K2003/2296C08L9/02C08L2203/18C08L2205/03F16L11/08F16L11/125F16L58/10F16L59/028C08L91/00C08L23/16C08K3/22C08K5/098C04B14/024C04B14/16C04B14/303C04B14/306C04B14/321C04B24/04C04B24/2623C04B14/14C04B14/18
Inventor 张宵
Owner 常州苏通海平机电科技有限公司