[0005] First of all, the most commonly used method for
polypropylene modification is blending and melt modification, through the blending of
small molecule hydrophilic additives. After thermal
processing, the hydrophilic small molecules have poor compatibility with
polypropylene materials and will migrate to the surface of the material. , thus enhancing the surface hydrophilicity of
polypropylene, but the material is prone to
thermal decomposition, yellowing and lower mechanical properties during high-temperature
processing; in addition, additives such as antioxidants will also be added
If the polypropylene produced by this method is used to process deep-well plates, it may cause problems: 1. The
precipitation of small molecules in the additives during
processing and molding. It is found through sample testing that the precipitated small molecules will enter the reagents (such as lysate, cleaning Liquid,
magnetic bead suspension, etc.), reduce the
surface tension of the lysate, resulting in rapid
sedimentation and difficult resuspension of nucleic acid extraction
silicon-based magnetic beads, thereby affecting the
recovery rate of magnetic beads, that is, reducing the amount of nucleic acid extraction
The principle is that the
precipitation of small molecular hydrophilic additives is often an ionic surfactant, and the
negative charge on the surface of the magnetic beads will adsorb the positively charged ions in the surfactant, while repelling the negatively charged ions. Therefore, the surface of the magnetic beads The concentration of nearby ions is different from the concentration of the main body in the solution at a certain distance from the surface. The accumulation of counter ions near the surface will shield the
surface charge, thus reducing the
Zeta potential, and the smaller the absolute value of the
Zeta potential, the greater the suspension
system. The worse the stability, the more prone to aggregation and
sedimentation; 2.
Nucleic acid extraction belongs to the field of molecular diagnosis. When the material is melted and blended, the modified factory does not have clean workshop control, and it is easy to introduce impurities such as DNase, RNase, and
human DNA. There is a risk of interference in the analysis of
diagnostic test results. 3. Auxiliaries pollute the samples. Different brands of auxiliaries cannot guarantee the diversification of
biocompatibility when modifying materials. They may react with individual samples and affect the test results. 4. The
precipitation of additives has the problem of uneven precipitation in different parts, and the
disadvantage that the precipitation changes with time, which cannot guarantee the uniformity of each well, and the difference in the amount of nucleic acid extraction caused by different storage times; 5. Hydrophilic small molecules The precipitation of additives is serious, and the
contact angle of pure water on the surface may be as low as about 20 degrees. The magnetic beads in the hanging
liquid column are difficult to be adsorbed by the
magnet, resulting in the loss of the magnetic beads. The final result is that the
recovery rate of the magnetic beads is low and the amount of nucleic acid
sample extraction is relatively small.
[0007] In the early stage of the present invention, the low-pressure
plasma surface
grafting scheme was used to replace the blending modification and
surface coating scheme, and the
hydrophilic monomer was directly grafted to the surface of the formed deep-well plate through
plasma treatment, and the hydrophilicity was reflected after modification. Effect, according to the different
monomer types of
grafting, the
contact angle range is about 40-80 degrees, the surface of the deep-well plate after
grafting is hydrophilic and there will be no precipitates, low nucleic acid adsorption, slow
sedimentation of magnetic beads and easy resuspension, magnetic beads The
recovery rate of beads is high, and the amount of nucleic acid is high. However, because this solution introduces monomers and needs to deal with the inner cavity of deep holes, special
monomer gas injection ports and electrodes need to be designed according to the product size, which will significantly reduce the processing efficiency, resulting in Production costs are too high
[0008] Directly using polar materials such as PMMA, PS or MBS, because of the high
melt viscosity, it is impossible to use the
injection molding process to produce complex and thin-walled products such as deep-hole plates, or the material itself is brittle, and the thin-walled products are easily damaged. Production requires special molds and equipment, and the cost is high