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Method for catalyzing synthesis of 4,4'-dichlorodiphenylsulfone by solid acid

A technology of dichlorodiphenyl sulfone and solid acid catalysis, applied in the field of phenyl sulfone, can solve the problems of difficult separation and recovery, corrosion of equipment by strong acid, affecting product quality, etc., and achieves the effects of low cost, high utilization rate and high product yield

Active Publication Date: 2022-07-19
FUHAI (DONGYING) ADVANCED MATERIAL TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above patents all disclose the method for preparing 4,4´-dichlorodiphenyl sulfone, using small molecule carboxylic acid, concentrated sulfuric acid, metal salt complexes or phase transfer agents as catalysts for oxidation reactions, all of which have the disadvantage of being easily soluble in water However, it is difficult to separate and recycle. Adding concentrated sulfuric acid may also generate aromatic hydrocarbon sulfonic acid, which will affect product quality. Strong acids also have problems such as corrosion of equipment and environmental pollution. Heteropolyacid catalysts formed from metal salts usually need to be matched with specific phase transfer agents or solvents. Therefore, there are problems such as complex preparation process, high price and small application range

Method used

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  • Method for catalyzing synthesis of 4,4'-dichlorodiphenylsulfone by solid acid
  • Method for catalyzing synthesis of 4,4'-dichlorodiphenylsulfone by solid acid
  • Method for catalyzing synthesis of 4,4'-dichlorodiphenylsulfone by solid acid

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preparation example Construction

[0042] The invention provides a method for synthesizing a solid acid catalyst, which is a method known to those skilled in the art, and specifically includes the following steps:

[0043] The first step, the preparation of monoester compound:

[0044] Weigh 28.01g of 3-hydroxypropanesulfonic acid and 23.20g of fumaric acid, dissolve them in 400.00g of ethyl acetate, stir at 50°C for 6 hours, and remove the ethyl acetate by distillation to obtain a monoester containing olefin, carboxylic acid group and sulfonic acid group compound. The reaction equation is as follows:

[0045] .

[0046] The second step, synthesizing solid acid catalyst:

[0047] Dissolve 23.80g monoester compound in 300.00g ethanol, add 0.15g benzoyl peroxide, heat up to 70°C and stir for 2 hours to form oligomer, add 13.02g divinylbenzene, 56.00g 1-octene, 0.35g Benzoyl peroxide, 20.00g toluene (porogen), 2.00g sodium dodecyl sulfate (dispersant), heat up at 80°C, stir for 5 hours, filter, vacuum dry at...

Embodiment 1

[0050]135.58g (0.5mol) of 4,4´-dichlorodiphenyl sulfoxide, 271.50g of chlorobenzene, and 1.00g of the prepared catalyst were put into the reaction kettle, stirred and heated to 50 °C to make 4,4´-dichlorobenzene. The diphenyl sulfoxide was completely dissolved in the solvent, and 65.00 g of 30% hydrogen peroxide was added dropwise to the mixture containing 4,4´-dichlorodiphenyl sulfoxide; the reaction progress was monitored by TLC thin layer chromatography, and the reaction was completed. Then, filter out the catalyst while hot, immerse the catalyst in an aqueous ethanol solution for washing, and vacuum dry for use; add 0.5 g of activated carbon to the filtrate to remove impurities and decolorize, filter out the activated carbon while hot, and cool the obtained filtrate to 5 ° C for 2 hours of cooling and crystallization , filtered again to obtain a wet product and a water-oil two-phase mixed solution, and the wet product was vacuum-dried at 100 °C for 12 hours to obtain 4,4´-d...

Embodiment 2

[0052] 135.58g (0.5mol) of 4,4´-dichlorodiphenyl sulfoxide, 401.50g of chlorobenzene, and 2.50g of the prepared catalyst were put into the reaction kettle, stirred and heated to 50°C to make 4,4´-dichlorobenzene. The diphenyl sulfoxide was completely dissolved in the solvent, and 78.00 g of 30% hydrogen peroxide was added dropwise to the mixture containing 4,4´-dichlorodiphenyl sulfoxide; the reaction progress was monitored by TLC thin layer chromatography, and the reaction was completed. Then, filter out the catalyst while hot, immerse the catalyst in an aqueous ethanol solution for washing, and vacuum dry for use; add 0.80 g of activated carbon to the filtrate to remove impurities and decolorize, filter out the activated carbon while hot, and cool the obtained filtrate to 5° C. and crystallize by cooling for 2 hours. , filtered again to obtain a wet product and a water-oil two-phase mixed solution, and the wet product was vacuum-dried at 100 °C for 12 hours to obtain 4,4´-dic...

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Abstract

The invention relates to the technical field of phenylsulfone, in particular to a method for catalyzing and synthesizing 4,4´-dichlorodiphenylsulfone by a solid acid. The method for synthesizing 4,4´-dichlorodiphenyl sulfone catalyzed by the solid acid of the present invention is to mix and heat 4,4´-dichlorodiphenyl sulfoxide, a solid acid catalyst and a solvent, and then dropwise add hydrogen peroxide , after the reaction is complete, separate, and post-process the reaction solution to obtain the 4,4´-dichlorodiphenylsulfone and water-oil two-phase mixed solution. The invention is scientific and reasonable in design, the catalyst used has a wide range of monomer sources, is suitable for a variety of solvent systems, is easy to be separated and reused from the reaction system, the solvent after the reaction can be recycled, has no pollution to the environment, no corrosion to equipment, and the target product high purity and high yield.

Description

technical field [0001] The invention relates to the technical field of phenylsulfone, in particular to a method for synthesizing 4,4´-dichlorodiphenylsulfone catalyzed by a solid acid. Background technique [0002] As an important chemical raw material, 4,4´-dichlorodiphenyl sulfone is widely used in engineering plastics, medicine, dyes and pesticides. The amount of dichlorodiphenyl sulfone has also increased, and there are strict requirements on the purity, color and other indicators of 4,4´-dichlorodiphenyl sulfone. [0003] CN 106349126A uses concentrated sulfuric acid as catalyst, 1,2-dichloropropane and glacial acetic acid as solvents, and oxidizes 4,4'-dichlorodiphenyl sulfoxide to prepare 4,4'-dichlorodiphenyl sulfone; CN107540581A uses glacial acetic acid as Solvent, hydrogen peroxide and glacial acetic acid generate peracetic acid oxidant to prepare 4,4´-dichlorodiphenyl sulfone; CN 105732447A uses phosphotungstic heteropolyacid quaternary ammonium salt as catalyst...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C315/02C07C315/06C07C317/14B01J31/04B01J31/02
CPCC07C315/02C07C315/06B01J31/04B01J31/0225B01J31/0257B01J31/0275B01J2231/70C07C317/14Y02P20/584
Inventor 王敏周玉有黄森彪高天正廖广明
Owner FUHAI (DONGYING) ADVANCED MATERIAL TECH CO LTD