864results about "Processes with additional operations" patented technology

The present disclosure relates to a high-precision multilayer PCB and a 3D printing preparation method thereof. The method includes: S1, forming a 3D circuit layer on an upper surface of a substrate; S2, forming a metal pillar at a preset position of the current 3D circuit layer by stacking; S3, forming an insulating layer on an upper surface of the current 3D circuit layer, and leading the corresponding metal pillar out of the formed insulating layer in advance by drilling a hole in the insulating layer and filling the drilled hole with the nanoscale metal slurry; S4, forming a pad layer on an upper surface of the current insulating layer and executing step S5 if the current insulating layer is a top layer; repeatedly executing steps S1 and S2 by using the current insulating layer as a new substrate and executing step S6 if not; S5, connecting the corresponding metal pillar or leading it out in advance and connecting to the pad layer, to complete the preparation of the multilayer PCB; and S6, connecting the corresponding metal pillar or leading it out in advance and connecting to the current 3D circuit layer, and returning to step S3. According to the present disclosure, the high-precision multilayer PCB with high interconnect precision can be prepared.

Additively manufactured articles of footwear comprising a sole portion and an upper portion 3D printed as a single piece. In some embodiments, the article of footwear can comprise an outer skin comprising a plurality of continuous beams extending adjacent to each other and defining at least part of an outer contour of the upper portion, at least part of an outer contour of the sole portion, or both. In some embodiments, the article of footwear can comprise an inner skin comprising a network of beams defining at least part of an inner contour of the upper portion. In some embodiments, the article of footwear can comprise a core structure that connects beams of the outer skin to beams of the inner skin.

A method of manufacturing a part includes removing material with a cutting machine (11) to form a plurality of segments (13A-13D, 14A-14D, 15A-15D), at least two of the segments including an anchoring structure, connecting two or more segments to form a first layer, and connecting two or more additional segments to form a second layer. The method also includes connecting the first layer to the second layer and connecting a support structure directly to two of the anchoring structures.

Additively manufactured articles of footwear comprising a sole portion and an upper portion 3D printed as a single piece. In some embodiments, the article of footwear can comprise an outer skin comprising a plurality of continuous beams extending adjacent to each other and defining at least part of an outer contour of the upper portion, at least part of an outer contour of the sole portion, or both. In some embodiments, the article of footwear can comprise an inner skin comprising a network of beams defining at least part of an inner contour of the upper portion. In some embodiments, the article of footwear can comprise a core structure that connects beams of the outer skin to beams of the inner skin.

The invention discloses a photocuring 3D printing mechanism method for multi-material cooperative spraying, and relates to the field of cooperative control, and the photocuring 3D printing mechanism method comprises the following steps: layering a model, generating a material distribution map, and labeling a functional area and a transition area; a multi-nozzle array is used for accurately positioning and spraying according to the atlas; a gradual change path is planned in the transition area, and gradient change of material components is achieved through cooperative spraying; a partition curing strategy is adopted, ultraviolet light full curing and visible light semi-curing are adopted, and leveling is promoted in combination with micro-vibration; spraying a penetrating agent between layers to form a mechanical interlocking enhanced interface; based on visual online defect detection, printing parameters are fed back and adjusted in real time through a CNN model. The device and the method have the advantages that accurate mixing of multiple materials is realized through cooperative spraying of the multiple piezoelectric sprayers and gradual change path planning, and real-time defect detection and correction can be realized by matching with differentiated photocuring, high-frequency micro-vibration leveling and interlayer penetrating agent interlocking, so that high-precision multi-material functional component forming is efficiently completed.

The invention discloses a three-dimensional printing method and three-dimensional printing equipment for manufacturing a target object. The three-dimensional printing method comprises the following steps: curing a first material to form a first part of a first layer in a plurality of target layers; curing the second material to form a second portion of the first layer of the plurality of target layers; curing the first material to form a first portion of a second layer of the plurality of target layers on the first portion of the first layer, the total thickness of the first portion of the first material being greater than the total thickness of the second portion of the second material; the steps are repeated to form a plurality of target layers of the target object. According to the scheme provided by the invention, various risks caused by the positioning accuracy of movement in the vertical direction are reduced.

A method includes curing a photopolymer resin disposed between a first build surface and a flexible film layer to form a print layer of a printed part. Here, the print layer of the printed part defines a second build surface attached to the flexible film layer. The method also includes translating a peeling mechanism between the second build surface and the flexible film layer to detach the flexible film layer from the second build surface.

A system and method are provided for manufacturing a tower structure. Accordingly, a first printed layer of a wall element is deposited with a printhead assembly, and an actual midline perimeter length of the first printed layer is determined. A horizontal reinforcement assembly is then formed based, at least in part, on the actual midline perimeter length. The formed horizontal reinforcement assembly is positioned in a horizontal orientation on the first printed layer and in axial alignment with the vertical axis of the tower structure. With the horizontal reinforcement assembly positioned on the first printed layer, a second printed layer of the wall element is deposited via the printhead assembly on the horizontal reinforcement layer.

The invention relates to the technical field of advanced manufacturing, and discloses a patterned multilayer structure construction method based on immiscible phase auxiliary filling. The construction method of the patterned multilayer structure comprises the following steps: S1, dispersing assembly units in a curable water phase to obtain a pre-assembly liquid; s2, the pre-assembly liquid is added to the bottom layer of an assembly cavity, an insoluble phase is added to the upper layer to be flush with the upper edge of the assembly cavity, standing waves are applied, the assembly units form patterns in the pre-assembly liquid, the pre-assembly liquid is cured, and a first structural layer is obtained; s3, removing the immiscible phase, adding the assembling liquid to the surface of the first structural layer, adding the immiscible phase again until the immiscible phase is flush with the upper edge of the assembling cavity, applying standing waves to enable the assembling units in the pre-assembling liquid to form patterns, and solidifying the pre-assembling liquid to obtain a second structural layer; and S4, repeating the step S3 to obtain the patterned multilayer structure.

The invention relates to the technical field of 3D printing, and discloses a fiber reinforced composite material 3D printer and a printing method, current deposition tows are heated / cooled under the action of a preset interlayer pressing force through an interlayer pressing device, interlayer fusion can be promoted, the interlayer bonding strength can be improved, the heat history in the wire cooling process can be eliminated, and the 3D printing quality of the fiber reinforced composite material is improved. The crystallization behavior, the grain size and the grain distribution of a polymer in a printing wire material are controlled, and the microscopic uniformity of a composite material printing product is improved. The side face and the upper surface of the current deposition tow are subjected to hot-pressing shaping through the inter-channel pressing device, meanwhile, secondary hot-pressing is conducted on the adjacent printing layer deposition tow, resin of the current deposition tow and resin of the adjacent printing layer deposition tow can be melted and flow, so that the inter-channel gap between the adjacent printing layers is filled, and the printing effect is improved. And the inter-track bonding strength is improved.

The invention provides a three-dimensional printing method and three-dimensional printing equipment. The three-dimensional printing method comprises the steps that a first material is supplied to a bearing area of a light-permeable material containing mechanism of the three-dimensional printing equipment through a first channel of a material supply mechanism of the three-dimensional printing equipment; a second material different from the first material is supplied to the bearing area of the material containing mechanism through a second channel of the material supply mechanism; a forming platform mechanism of the three-dimensional printing equipment is moved, so that the forming platform mechanism makes contact with the first material and the second material in the bearing area; light rays are projected to the bearing area through an optical mechanism of the three-dimensional printing equipment, so that the first material and the second material are cured, and a curing layer adhering to the forming platform mechanism is formed; and the forming platform mechanism is moved away from the material containing mechanism, so that the curing layer is separated from the material containing mechanism.

A multiplexed three-dimensional printing system including a printhead block (100) moveable in three-dimensions, the printhead block including a plurality of extruders (101, 103, 105), wherein each of the plurality of extruders is individually switchable between a deposition state and a retraction state, wherein the deposition state deposits a printing material, and wherein the retraction state prevents deposition of the printing material.

A system may include a build plate aligned with a build plate plane and at least one build plate actuator operatively coupled to the build plate and configured to change a pose of the build plate plane. The build plate may be configured to receive a layer of material. One or more distance sensors may be configured to obtain build plate distance information including a relative distance between a reference frame of an optics assembly and the build plate and / or the build surface of the layer of material. At least one processor may be configured to receive the build plate and / or build surface distance information from the one or more distance sensors, and command the at least one build plate actuator to adjust the pose of the build plate plane based at least partly on the build plate and / or build surface distance information.

Systems and methods for manufacturing objects are provided herein. In some embodiments, a method for producing an additively manufactured object includes applying energy to a curable material according to a set of print parameters to form a cured material layer on a build platform or on an object on the build platform. The method can also include conveying remaining material away from the build platform. The method can further include detecting, via one or more sensors, that the remaining material includes a portion of the cured material layer that has separated from the build platform or from the object. The method can subsequently include determining an adjusted set of print parameters configured to improve adhesion of cured material to the build platform or to the object.

The invention provides three-dimensional printing equipment and a three-dimensional printing method. The three-dimensional printing equipment comprises a light-permeable material containing mechanism and a printing mechanism, wherein the light-permeable material containing mechanism is provided with a bearing area configured to bear a printing material; a feeding mechanism including a first channel configured to supply a first material and a second channel configured to supply a second material different from the first material; the driving mechanism is configured to move at least one of the material containing mechanism and the material supply mechanism; an optical mechanism configured to project light to the bearing area based on the pattern to cure the first material and the second material; the forming platform mechanism is configured to adhere to the curing layer and can carry the adhered curing layer to be separated from the material containing mechanism, and the curing layer comprises at least one of a part formed by the first material, a part formed by the second material and a part formed by the mixture.

The invention provides a three-dimensional printing method and three-dimensional printing equipment. The three-dimensional printing method comprises the steps that a first material is supplied to a bearing area of a light-permeable material containing mechanism of the three-dimensional printing equipment through a first channel of a material supply mechanism of the three-dimensional printing equipment; a second material different from the first material is supplied to the bearing area of the material containing mechanism through a second channel of the material supply mechanism; a forming platform mechanism of the three-dimensional printing equipment is moved, so that the forming platform mechanism makes contact with the first material and the second material in the bearing area; light rays are projected to the bearing area through an optical mechanism of the three-dimensional printing equipment, so that the first material and the second material are cured, and a curing layer adhering to the forming platform mechanism is formed; and the forming platform mechanism is moved away from the material containing mechanism, so that the curing layer is separated from the material containing mechanism.

A surface finishing apparatus and method for smoothing and coloring parts made by additive-manufacturing technologies is disclosed. The surface finishing apparatus includes a tank or chamber into which a part is placed. A colorant is added. The part is both colored and smoothed until the part is at a desired smoothness and color. The part may be smoothed by different suitable smoothing technologies, including abrading with solid media, spraying with a liquid fluid, spraying with solid particles entrained in a liquid fluid, or submersing in a liquid vortex. Also disclosed is a composition for a colorant for a finishing process that smooths a surface of an additively manufactured part while coloring the additively manufactured part.

The application describes a machine tool adapted and arranged to carry out removal and addition of material on a work piece located in a work station, the machine having a first head arranged to remove material from the work piece and at least a second head arranged to process the work piece, each of the first and second heads being arranged to be moveable in at least two axes and preferably in 3, 4 or 5 axes and wherein the machine is arranged to control an environment of the work station. The work station is at least partially sealable. The machine has a clean side and a dirty side. Novel processing heads particularly adapted for use in the new machine tool are disclosed. These may also be retrofitted to CNC machines. The novel heads include heads adapted to carry out two processes simultaneously. Heads adapted to carry out heat and pressure treatment are also disclosed. Use of the processing heads to carry out analysis in manufacturing steps is disclosed as is the provision and use of heads that can carry out analysis as well as processing.

In example implementations, a method is disclosed. The method includes dispensing a layer of an optically clear build material, dispensing a fusing agent onto a first portion of the layer of the optically clear build material, dispensing an invisible fluorescence compound on a second portion of the layer of the optically clear build material, and applying ultraviolet (UV) light to the layer to fuse the first portion and the second portion of the optically clear build material that received the fusing agent and the invisible fluorescence compound. The invisible fluorescence compound is to print an embedded feature in the layer that is invisible under a first light and visible under a second light.

Hybrid 3D printing systems and methods that can embed continuous fibers in photosensitive resins to produce a dense, high surface quality, fiber reinforced component, including complex shapes. The system includes a nozzle system having a resin container and a fiber path therethrough, the nozzle system having an outlet for resin and a continuous fiber, and at least three light sources spaced around and each in close proximity to the outlet, with each of the at least three light sources independently controllable. In use, the light source behind the nozzle, when the nozzle is moving, is activated to cure the photosensitive resin. The continuous fiber can be a pre-impregnated, high density fiber bundle (e.g., 6K, 12K).

The present disclosure provides a 3D printer including a receiving surface for accepting the accumulation of material layers, and a gantry having a shaft and carriage that is translated along the shaft, and an extruder assembly that is articulated to rotate a printing plane, wherein the extruder assembly is attached to the carriage and the articulated extruder assembly is manipulated to rotate the printing plane away from parallel with the receiving surface.

3D printing device and 3D printing method. The device comprising:a build platform having an external surface;means for providing a polymerizable fluid resin on said surface;a radiation source, to emit a radiation beam to said surface;beam positioning means, to variably position an impinging point of said beam; andmeans for controlling said source and said positioning means to manufacture a 3D tubular object according to a model;wherein the build platform comprises a stem forming a tubular shaped surface around a longitudinal axis, so that said external surface of said build platform is comprised in said tubular shaped surface, and said positioning means is configured to variably position said impinging point of said beam on different points of said fluid resin provided on said tubular shaped surface.

The present invention relates to a method for producing a resin sheet containing at least the following step P, Step P: a step of applying pressure (p) to a sheet-shaped resin modeled article formed by a 3D printer while heating, and deforming the sheet-shaped resin modeled article to obtain a compressed sheet; and relates to a polishing pad containing a polishing layer obtained by using the method for producing.

The present disclosure relates a method of chemical polishing a 3D printed object. The method comprises treating a 3D printed object with solvent to reduce the surface roughness of the 3D printed object, and controlling the Youngs modulus of the 3D printed object within a target value by selectively removing at least part of the solvent from the 3D printed object.

The invention discloses a three-dimensional printing method and three-dimensional printing equipment for manufacturing a target object. The three-dimensional printing method includes: forming a first plurality of layers of a target object using a base material; and forming a second plurality of layers of the target object using the first material and a second material different from the first material, including: curing the first material to form a first portion of the first layer of the second plurality of layers; curing the second material to form a second portion of the first layer of the second plurality of layers; curing the first material to form a first portion of a second layer of the second plurality of layers on the first portion of the first layer; curing the second material to form a second portion of a second layer of the second plurality of layers on the second portion of the first layer; the steps are repeated to form a second plurality of layers of the target object. According to the method, at least two materials can be printed on the same layer, so that the printing effect of multiple materials (such as colors) is achieved.

An aspect that includes a method for constructing a wall. The method includes placing a plane of insulation (1) at the location for the wall. Applying a layer of cladding (2) on a side of the plane of insulation (1). The method further includes forming a concrete wall structure (3) on an opposite side of the plane of insulation (1) such as by in situ placing a cementitious material against the plane of insulation (1). Another aspect includes an apparatus for constructing a wall. A third aspect includes a system for constructing a wall. A fourth aspect includes an admixture composition.

A three-dimensional shaping device includes: a plasticization unit that plasticizes at least a part of a material to produce a shaping material; a nozzle that ejects the shaping material to an uppermost layer; a moving mechanism that changes a relative position between the nozzle and the uppermost layer; a control unit that controls the moving mechanism such that the shaping material is ejected from the nozzle to the uppermost layer; and a compression unit that has a contact surface with a shape surrounding the nozzle and is capable of compressing the shaping material by bringing the contact surface into contact with the shaping material ejected to the uppermost layer.

An assembly and a method for applying particulate building material in a 3D printer, reduces forces acting on already applied layers of the particulate building material and partially already hardened regions of the particulate building material with the application of a further layer of the particulate building material. The assembly includes, in front of a smoothing means, when viewed in a moving direction of the smoothing means, a means for discharging excess particulate building material from an accumulation in front of the smoothing means. The method includes smoothing the particulate building material applied to a surface of the building field by an applicator, with said building material collecting in an accumulation in front of the smoothing means, by controlling the height of the accumulation such that particulate building material is partially removed from the accumulation.

The invention provides a method for constructing a multi-phase multi-material structure through DLP3D printing and SLS laser selective sintering. The method comprises the steps that 1, materials are prepared; photosensitive resin is used as a matrix, a ceramic precursor, a metal particle precursor and a functional resin mixed material suitable for photocuring 3D printing are prepared, and it is ensured that the viscosity, rheological property and stability of all materials meet the photocuring printing requirement. And 2, carrying out photocuring 3D printing. Step 2, the multiple kinds of slurry in the step 1 are sequentially loaded into an independent special material groove of 3D printing equipment, layer-by-layer curing printing is conducted through the digital light processing technology according to preset three-dimensional model geometric information, and in the printing process, different materials are deposited to a designated area according to the design layout by adjusting the printing sequence and the light source position. The invention provides a new possibility for manufacturing a complex and multifunctional composite structure.