Single-component self-crosslinking waterborne polyurethane sustained/controlled release coated material

A water-based polyurethane, coating material technology, applied in the direction of layered/coated fertilizer, fertilizer mixture, application, etc., can solve the problem that the improvement effect of fertilizer utilization rate is not obvious, the soil structure is easily damaged, and the slow and controlled release effect is not good, etc. To achieve the effect of increasing the content of soil available phosphorus, being environmentally friendly and improving the utilization rate of phosphorus fertilizer

Active Publication Date: 2015-12-09
高明志
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The slow and controlled release fertilizers currently on the market mainly fall into the following three categories: 1. Steady-state fertilizers added with urease inhibitors and nitrification inhibitors, which can delay the hydrolysis of urea and reduce the rate of conversion of ammonium nitrogen into nitrate nitrogen , but the improvement effect on fertilizer utilization rate is not obvious; 2. Inorganic mineral salt coated fertilizers, such as sulfur-coated urea, due to poor sealing of such coating materials, the film layer is relatively brittle and easy to fall off, so the slow and controlled release effect is not good. In addition, long-term use of sulfur-coated urea is likely to cause soil acidification; 3. Polymer coated fertilizers mainly use urea-formaldehyde resin, epoxy polyester, polystyrene, polyethylene, polyvinyl chloride, etc. as coating agents, of which urea-formaldehyde Resin coating technology is the most mature and widely used, but the resin will decompose formaldehyde in the soil, which is easy to cause damage to crops and soil. At the same time, the above coating materials must be dissolved with a certain amount of organic solvent before use. And it is not easy to degrade in the soil, so it is easy to cause pollution to the environment, and it is easy to damage the soil structure after long-term use

Method used

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  • Single-component self-crosslinking waterborne polyurethane sustained/controlled release coated material
  • Single-component self-crosslinking waterborne polyurethane sustained/controlled release coated material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Example 1: One-component self-crosslinking waterborne polyurethane slow and controlled release coating material

[0028] In a 250ml three-necked flask with a reflux condenser and a thermometer, add 36g of toluene diisocyanate (TDI), 30g of castor oil polyol with a hydroxyl value equal to 163mgKOH / g, and polyoxypropylene with a hydroxyl value equal to 55mgKOH / g after vacuum dehydration Diol (PPG) 20g, react at a constant temperature of 90°C for 1.5h under mechanical stirring; cool down to 80°C, add 4.2g of dimethylolpropionic acid (DMPA) and 20ml of acetone to continue the reaction for 1h to obtain a hydrophilic modified PU Prepolymer: add 40ml of acetone, wait until the system cools down to about 40°C, add 10.0g of diethylene glycol (DEG), 3 drops of dibutyltin dilaurate, and react at 60°C until the NCO content reaches the theoretical value (using Standard di-n-butylamine titration method); cool down to about 30°C, add 3.7g of triethylamine to neutralize for 2min under ...

Embodiment 2

[0031] Example 2: One-component self-crosslinking waterborne polyurethane slow and controlled release coating material

[0032] In a 250ml three-necked flask with a reflux condenser and a thermometer, add 35g of toluene diisocyanate (TDI), 40g of castor oil polyol with a hydroxyl value equal to 163mgKOH / g, and polyethylene glycol with a hydroxyl value equal to 55mgKOH / g after vacuum dehydration. Butylene glycol ester diol (PBA) 40g, react at 90°C for 1.5h under mechanical stirring; cool down to 80°C, add 4.8g of dimethylolpropionic acid (DMPA) and 20ml of acetone to continue the reaction for 1h to obtain Water-modified PU prepolymer; add 40ml of acetone, wait until the system cools down to about 40°C, add 5.5g of 1,4-butanediol (BDO), 3 drops of dibutyltin dilaurate, and react to NCO at 60°C The content reaches the theoretical value (determined by the standard di-n-butylamine titration method); cool down to about 30°C, add 3.5g of triethylamine under the action of high shear f...

Embodiment 3

[0035] Example 3: One-component self-crosslinking waterborne polyurethane slow and controlled release coating material

[0036]In a 500ml three-neck flask with a reflux condenser and a thermometer, add 91g of diphenylmethane diisocyanate (MDI), 50g of castor oil polyol with a hydroxyl value equal to 163mgKOH / g, and 50g of castor oil polyol with a hydroxyl value equal to 110mgKOH / g after vacuum dehydration Polyoxypropylene glycol (PPG) 50g, react at a constant temperature of 70°C for 1.5h under mechanical stirring; cool down to 60°C, add 7.1g of dimethylolpropionic acid (DMPA) and 20ml of acetone to continue the reaction for 1h to obtain a hydrophilic modification PU prepolymer; add 40ml of acetone, wait for the system to cool down to about 40°C, add 9.0g of 1,4-butanediol (BDO), and react at 60°C until the NCO content reaches the theoretical value (using standard di-n-butylamine determined by titration method); lower the temperature to about 30°C, add 5.3g of triethylamine und...

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Abstract

The invention discloses a single-component self-crosslinking waterborne polyurethane sustained / controlled release coated material and a preparation technology thereof, and belongs to the technical field of macromolecule material preparation. The preparation technology is characterized by including the steps that first, diisocyanate, castor oil, oligomer polyols and chain extends are used for preparing waterborne polyurethane, then the waterborne polyurethane and a polyurethane crosslinking agent closed by sodium hydrogen sulfite are evenly mixed, and then the single-component self-crosslinking waterborne polyurethane sustained / controlled release coated material is obtained. With water being a carrier, the obtained coated material does not contain organic solvent and is environmentally friendly and free of pollution, through adjusting the content of the castor oil and a hard and soft section proportion, the crosslinking degree and hydrophily of the coated material can be adjusted and controlled, then the release rate of nutrients is controlled, carboxyl and other active groups in the coated material can activate phosphorus elements in soil, increase the utilization rate of the phosphorus elements and fix potassium ions in the soil, and then the utilization rate of fertilizer is greatly increased.

Description

technical field [0001] The invention relates to the technical field of preparation of polymer materials, in particular to a single-component self-crosslinking waterborne polyurethane slow-controlled release coating material and a preparation process thereof. Background technique [0002] my country is a large agricultural country, and chemical fertilizers play a very important role in agricultural production. At present, my country's chemical fertilizers are mainly quick-acting fertilizers. Due to leaching and volatilization in the soil, a large amount of nutrients are lost. Farmers want to increase crop yields. The amount of chemical fertilizers had to be greatly increased. From the average fertilization rate of a few kilograms per mu in the 1960s to the current rate of 40 kg / mu, the amount of fertilizer per mu increased by more than 6 times in just a few decades. Internationally, it is more than twice the upper limit of 15kg / mu of chemical fertilizers allowed. According to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G18/80C08G18/67C08G18/66C08G18/48C08G18/42C08G18/34C08G18/32C08G18/12C05G3/00C05G3/04C05G3/08C05G3/80C05G3/90
CPCC05G3/80C05G3/90C05G5/37C08G18/12C08G18/3206C08G18/34C08G18/36C08G18/4825C08G18/4845C08G18/6674C08G18/6692C08G18/6696C08G18/8012C08G18/8019C08G18/8025
Inventor 高明志
Owner 高明志
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