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Alkali metal-sulfur batteries having high volumetric and gravimetric energy densities

An alkali metal and sulfur battery technology, applied in lithium batteries, battery electrodes, secondary batteries, etc., can solve problems such as low conductivity, electrical contact loss, ion transmission loss, etc.

Active Publication Date: 2018-10-23
NANOTEK INSTR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During cycling, lithium polysulfide anions can migrate through the separator to the Li negative electrode, where they are reduced to solid precipitates (Li 2 S 2 and / or Li 2 S), resulting in a loss of active mass
In addition, the solid products precipitated on the surface of the positive electrode during discharge become electrochemically irreversible, which also contributes to the active mass loss
[0013] (4) More generally, significant disadvantages of cells containing cathodes comprising elemental sulfur, organosulfur, and carbon-sulfur materials involve soluble sulfide, polysulfide, organosulfide, carbon-sulfide, and / or carbon-sulfur Dissolution and excessive outdiffusion of polysulfides (hereafter referred to as anion reduction products) from the cathode into the rest of the cell
This process leads to several problems: high self-discharge rates, loss of cathode capacity, corrosion of current collectors and electrical leads leading to loss of electrical contact with active cell components, fouling of the anode surface leading to anode failure, and pores in the cell membrane separator Clogging results in loss of ion transport and a large increase in internal resistance in the battery cell
[0024] It is therefore an object of the present invention to provide a rechargeable alkali metal-sulfur cell based on rational materials and cell design that overcomes or significantly reduces the following problems commonly associated with conventional Li-S and Na-S cells Problems: (a) dendrite formation (internal short circuit); (b) the extremely low electrical and ionic conductivity of sulfur, requiring a large proportion (typically 30%-55%) of inactive conductive fillers and having a significant proportion inaccessible or inaccessible sulfur or alkali metal polysulfides); (c) dissolution of S and alkali metal polysulfides in the electrolyte and migration of polysulfides from the cathode to the anode (where they interact with Li or Na metal irreversibly react), leading to active material loss and capacity fading (shuttling effect); (d) short cycle life; and (e) low active mass loading in both anode and cathode

Method used

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  • Alkali metal-sulfur batteries having high volumetric and gravimetric energy densities
  • Alkali metal-sulfur batteries having high volumetric and gravimetric energy densities
  • Alkali metal-sulfur batteries having high volumetric and gravimetric energy densities

Examples

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Effect test

example 1

[0164] Example 1: Illustrative example of conductive porous layer (foamed current collector)

[0165] Different types of metal foams and fine metal meshes / wire meshes are commercially available; eg Ni foams, Cu foams, Al foams, Ti foams, Ni grids / nets, stainless steel fiber meshes, etc. These conductive foam structures were used as anode or cathode conductive porous layers (foam current collectors) in the present study. In addition, metal-coated polymer foams and carbon foams are also used as current collectors, as shown in Fig. 3(A), Fig. 3(B), Fig. 3(C) and Fig. 3(D).

example 2

[0166] Example 2: Ni foam and CVD graphene foam based current collector (conductive porous layer) on Ni foam template

[0167] The procedure used to produce CVD graphene foam was adapted from published literature: Chen, Z et al. "Three-dimensional flexible and conductive interconnected graphene networks grown by chemical vapor deposition [Three-dimensional flexible and conductive interconnected graphene networks grown by chemical vapor deposition ]” The procedure disclosed in Nature Materials, 10, 424-428 (2011). Nickel foam (a porous structure with interconnected 3D nickel scaffolds) was chosen as a template for graphene foam growth. Briefly, by decomposing CH at 1,000 °C at ambient pressure 4 Carbon was introduced into the nickel foam, and a graphene film was then deposited on the surface of the nickel foam. Ripples and wrinkles are formed on the graphene film due to the difference in thermal expansion coefficient between nickel and graphene. Four types of foams fabricate...

example 3

[0169] Example 3: Graphite foam-based current collectors from pitch-based carbon foams

[0170] Pitch powder, granules or pellets are placed in an aluminum mold having the desired final foam shape. Mitsubishi ARA-24 mesophase pitch was used. The sample was evacuated to less than 1 Torr and then heated to a temperature of about 300°C. At this point, the vacuum was released to the nitrogen blanket and a pressure of up to 1,000 psi was then applied. The temperature of the system was then raised to 800°C. This was done at a rate of 2°C / min. The temperature was maintained for at least 15 minutes to achieve soaking and then the furnace was powered off and cooled to room temperature at a rate of approximately 1.5°C / minute, releasing the pressure at a rate of approximately 2 psi / min. The final foam temperatures were 630°C and 800°C. During the cooling cycle, the pressure is gradually released to atmospheric conditions. The foam was then heat-treated to 1050° C. under a nitrogen ...

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Abstract

Provided is an alkali metal-sulfur battery, comprising: (a) an anode; (b) a cathode having (i) a cathode active material slurry comprising a cathode active material dispersed in an electrolyte and (ii) a conductive porous structure acting as a 3D cathode current collector having at least 70% by volume of pores and wherein cathode active material slurry is disposed in pores of the conductive porousstructure, wherein the cathode active material is selected from sulfur, lithium polysulfide, sodium polysulfide, sulfur-polymer composite, sulfur-carbon composite, sulfur-graphene composite, or a combination thereof; and (c) a separator disposed between the anode and the cathode; wherein the cathode thickness-to-cathode current collector thickness ratio is from 0.8 / 1 to 1 / 0.8, and / or the cathodeactive material constitutes an electrode active material loading greater than 15 mg / cm2, and the 3D porous cathode current collector has a thickness no less than 200 microns (preferably thicker than 500 microns).

Description

[0001] Cross References to Related Applications [0002] This application claims priority to US Patent Application Nos. 14 / 998,513 and 14 / 998,523, both filed January 15, 2016, which are incorporated herein by reference. technical field [0003] The present invention is directed to secondary (rechargeable) lithium-sulfur batteries (including Li-S and Li-ion-S cells) or sodium-sulfur batteries (including Na-S and Na Ion-S battery cells). Background technique [0004] Rechargeable lithium-ion (Li-ion) and lithium metal batteries (including Li-sulfur and Li metal-air batteries) are considered to be used in electric vehicles (EV), hybrid electric vehicles (HEV) and portable electronic devices such as laptop Promising power sources for top-end computers and cell phones. With any other metal or metal intercalation compound as an anode active material (except Li with a specific capacity of 4,200mAh / g 4.4 Lithium, which is a metal element, has the highest capacity (3,861 mAh / g) co...

Claims

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Application Information

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IPC IPC(8): H01M10/39H01M10/36
CPCH01M4/0416H01M4/1397H01M4/38H01M4/381H01M4/382H01M4/485H01M4/5815H01M4/587H01M4/625H01M4/661H01M4/663H01M4/808H01M10/052H01M10/054H01M10/058H01M10/0585H01M10/36H01M2004/021Y02E60/10Y02P70/50H01M4/1395
Inventor 阿茹娜·扎姆张博增
Owner NANOTEK INSTR