This invention relates to the field of
metal material
processing technology. It discloses a synergistic composite forming process for
metal wire
electroforming and drawing, comprising the following steps: first,
surface cleaning and activation treatment of the
base metal wire to remove
oxide layers, oil stains, and impurities; then, feeding the pretreated wire into an
electroforming device to deposit a
metal plating layer, obtaining an initial electroformed composite wire; subsequently, direct online radial high-pressure drawing to achieve a dense bond between the electroformed layer and the
base metal; followed by annealing of the composite wire; repeating the
electroforming, drawing, and annealing steps at least once to complete multiple synergistic cycles; finally, testing the dimensional accuracy, mechanical properties, and interlayer bonding force of the composite wire, and
cutting it into finished products after passing the tests. This invention employs an online tandem synergistic process of electroforming and drawing, avoiding plating oxidation and interface
contamination. Radial high-pressure drawing can compact the plating layer, eliminate
porosity, and improve bonding density.