Method for decomposition treatment and resource utilization of ardealite by using sintering machine

A sintering machine, a technology for disposing of phosphorus, applied in chemical instruments and methods, inorganic chemistry, phosphorus compounds, etc., can solve the problems of large equipment loss, low decomposition rate of phosphogypsum, large dust removal load, etc. The effect of avoiding fluidization power consumption and reducing pressure drop loss

Pending Publication Date: 2021-09-03
KUNMING UNIV OF SCI & TECH
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  • Description
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Problems solved by technology

[0004] In the current research on the resource utilization of phosphogypsum, the decomposition of phosphogypsum to produce SO 2 Recycling Ca and S resources with CaO is one of the current main concerns, but in research and production examples, hollow rotary kilns and circulating fluidized bed boilers are often used as pyrolysis furnaces to process and decompose phosphogypsum. problems such as low sulfur content and difficulty in sulfur recovery; at the same time, the roasting process of rotary kiln and fluidized bed boiler is easy to form rings, easy to burn, large equipment wear, and high energy consumption. However, it cannot meet the needs of industrial production, which limits its large-scale promotion and use.
[0005] Chinese patent CN112250051A discloses a method for phosphate rock slurry to absorb phosphogypsum roasting flue gas and co-produce phosphoric acid and cement clinker. The method is to put the homogenized material into the hollow long kiln for pyrolysis. Roasting leads to high dust concentration and large dust removal load. At the same time, due to the abrasion of materials, dust and equipment at high temperature, there are problems such as large equipment loss and poor operation continuity.
[0006] Chinese patent CN101602518A discloses a production process for preparing calcium oxide and sulfur dioxide by decomposing phosphogypsum. The process is to put the granular material mixed and granulated with phosphogypsum into a fluidized bed decomposition furnace, and then feed coal gas or natural gas to generate high temperature. The furnace gas reacts directly with the granular material, and there are problems such as expensive coal gas and natural gas, and poor technical and economic efficiency.

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  • Method for decomposition treatment and resource utilization of ardealite by using sintering machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] S1. After mixing phosphogypsum, bituminous coal and bentonite according to the mass percentage of 65%, 30% and 5%, after granulation and drying, pellets with a particle size of 1-10 mm are obtained, and the pellets are divided into two different particle size intervals;

[0030] S2. The pellets are layered into the sintering machine according to different particle size intervals to form a granular layered cloth structure in which the lower layer is the pellets in the smaller particle size range and the upper layer is the pellets in the larger particle size range; The wind decomposes the pellets vertically and layer by layer. The temperature of the material layer of the sintering machine is controlled at 800~1000℃, the residence time is 15~100s, and the air-fuel ratio is 9:1. The sulfur-containing flue gas generated is sent to the wet-process phosphoric acid process. The filter residue produced by solid-liquid separation in the process is phosphogypsum, and the phosphogyp...

Embodiment 2

[0032] S1. After mixing phosphogypsum, anthracite and bentonite according to the mass percentage of 76%, 20% and 4%, after granulation and drying, pellets with a particle size of 8-15mm are obtained, and the pellets are divided into 3 different particle size intervals;

[0033] S2. Put the pellets into the sintering machine in layers according to different particle size intervals to form a granular layered cloth structure in which the lowest layer is the pellets in the smallest particle size interval, and the particle size intervals become smaller from bottom to top; roasting During the process, the pellets are thermally decomposed layer by layer longitudinally by means of air induction. The material layer temperature of the sintering machine is controlled at 900~1100℃, the residence time is 100~300s, and the air-fuel ratio is 10:1. The sulfur-containing flue gas generated is sent to the wet process phosphoric acid process , The filter residue produced by the solid-liquid separ...

Embodiment 3

[0035] S1. After mixing phosphogypsum, lignite and bentonite according to the mass percentage of 85%, 13% and 2%, after granulation and drying, pellets with a particle size of 8-15mm are obtained, and the pellets are divided into 4 different particle size intervals;

[0036] S2. Put the pellets into the sintering machine in layers according to different particle size intervals to form a granular layered cloth structure in which the lowest layer is the pellets in the smallest particle size interval, and the particle size intervals become smaller from bottom to top; roasting During the process, the pellets are thermally decomposed layer by layer longitudinally by induced air. The material layer temperature of the sintering machine is controlled at 1100~1250℃, the residence time is 300~500s, and the air-fuel ratio is 11:1. The sulfur-containing flue gas generated is sent to the wet process phosphoric acid process , The filter residue produced by the solid-liquid separation of the ...

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Abstract

The invention discloses a method for decomposition treatment and resource utilization of ardealite by using a sintering machine. The method comprises the steps of granule preparation, feeding and longitudinal roasting. The ardealite, coal or coal gangue and binders are mixed, granulated, dried and put into the sintering machine in a layered mode, the temperature of a material layer of the sintering machine and the sintering retention time are controlled, air is induced to achieve longitudinal thermal decomposition of particles, and obtained SO2-containing flue gas can be used for wet-process phosphoric acid production; and roasting residues containing calcium oxide and the like can be used as building raw materials. According to the method, granulation roasting is taken as a core, and a particle layered distribution structure and longitudinal roasting of the sintering machine are utilized, so that the heat storage effect can be enhanced, the pressure drop loss is reduced, the full decomposition of phosphogypsum is realized, the phosphogypsum decomposition efficiency is high, and the dust concentration, the dust removal load, the fluidization power consumption and the equipment wear can be effectively reduced.

Description

technical field [0001] The invention belongs to the technical field of comprehensive utilization of phosphorus chemical industry, and specifically relates to a method for decomposing and disposing phosphogypsum by using a sintering machine and utilizing it as a resource. Background technique [0002] my country is a country that uses coal as the main energy source. my country's coal resources have a large amount of coal resources, but the per capita recoverable reserves are small, and high-sulfur coal accounts for a large proportion of them. Since the sulfur content in high-sulfur coal is greater than 3%, the combustion will emit a large amount of SO 2 As the main pollutant, it causes serious pollution to the environment, so its mining and sales are restricted. In addition, a kind of solid waste called coal gangue will be produced during the coal mining and cleaning process, accounting for about 15% of coal production. Since there is no way to find a large-scale utilization...

Claims

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Application Information

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IPC IPC(8): F27B15/08F27B15/18F27D17/00C01B25/222B09B3/00
CPCF27B15/08F27B15/18F27D17/004C01B25/222
Inventor 胡学伟杨舒田森林黄建洪赵群李英杰严长安
Owner KUNMING UNIV OF SCI & TECH
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