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Anti-corrosion anti-cracking reinforcing agent composition and preparation method thereof

A technology of a composition and a reinforcing agent, applied in the field of admixtures, can solve the problems of construction environment pollution, poor durability, long labor time, etc., and achieve the effects of reducing high energy consumption and high pollution, prolonging service life, and reducing maintenance costs.

Active Publication Date: 2014-09-10
四川巨星新型材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem solved by the present invention is to provide an admixture for emergency repair (spraying) of high-performance and durable concrete, mortar, and slurry cleaning series, so as to solve the problems of poor durability, low strength, large amount of consumable materials, and serious pollution of the construction environment in traditional engineering. , time-consuming labor, high cost and other issues, not only to ensure the quality and technical requirements of high-performance durable concrete, mortar, clean slurry and modern construction technology, but also to greatly improve the strength, reduce the size and structure of components and the material consumption of secondary lining concrete , energy consumption, resources, reduce environmental pollution, and simplify construction procedures, save labor, time and cost

Method used

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  • Anti-corrosion anti-cracking reinforcing agent composition and preparation method thereof
  • Anti-corrosion anti-cracking reinforcing agent composition and preparation method thereof
  • Anti-corrosion anti-cracking reinforcing agent composition and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Embodiment 1 (taking the production of 10 tons of products as an example)

[0035] First mix 3.65 tons of bauxite powder (micro-expansion powder), 2.5 tons of sodium carbonate powder (reinforcing powder), 1.2 tons of zirconium sulfate powder (anti-corrosion compacting agent), and 0.3 tons of potassium sulfate (catalyst) in the mixer. Then spray 0.85 tons of pure water into the granulator to granulate, the particle size is 5mm-10mm; the input gas temperature is 1500 ℃ in the rotary high-temperature furnace for melting and calcining for four hours, and the output is cooled to a temperature of 60- At 80°C, the grinding fineness of the input ball mill is 300-500m specific surface 2 / kg of powder, then add 1.5 tons of allyl polyoxyethylene ether (plasticizer) to mix, heat preservation and aging at 50°C for 60 minutes, and input it into the jet mill to make the fineness reach 800-1500m 2 When the specific surface area of ​​ / kg promptly gets the A agent component of anti-corr...

Embodiment 2

[0036] Embodiment 2 (taking the production of 10 tons of products as an example)

[0037] Add 4 tons of pure water to a 10,000L reactor, and when the temperature rises to 65°C±2°C, start the mixer and add 2.0 tons of methoxypolyethylene glycol (plasticizer) and 1.0 tons of methacrylic acid (plasticizer) After fully dissolving, stir for 10 minutes, add 1.3 tons of allyl polyoxyethylene ether (plasticizer), 1.0 tons of hydroxyethyl acrylate (plasticizer), 0.40 tons of triethanolamine (anti-corrosion compacting agent), over After 0.1 tons of hydrogen oxide (catalyst) is fully dissolved, polymerize for 120 minutes. When the temperature drops to 40°C, add 0.2 tons of sodium hydroxide (reinforcement powder) to neutralize to a pH value of 7.0±0.5, and then input it into the centrifugal dry spray The B agent component of the anti-corrosion and anti-cracking reinforcing agent composition is prepared.

[0038] In the mixing tank, 1.5 parts of A agent prepared in Example 1; 0.2 part of ...

Embodiment 3

[0039] Embodiment 3 (taking the production of 10 tons of products as an example)

[0040] Add 5.5 tons of deionized water (carrier) in a reaction kettle with a capacity of 10000L, and when the temperature rises to 95°C ± 2°C, add 2.0 tons of aluminum sulfate powder (micro-expansion powder) and 0.3 tons of aluminum hydroxide (micro-expansion powder) to make After it is fully dissolved, add 0.3 tons of potassium sulfate (catalyst), 0.5 tons of calcium formate (reinforcing powder) and 0.1 tons of sodium fluoride (reinforcing powder). After dissolving, add 0.2 tons of ethylenediamine (anti-corrosion compacting agent) and sulfuric acid Lithium (anti-corrosion and compacting agent) 0.3 tons, after fully dissolving, add 0.8 tons of A agent component prepared in Example 1 when the temperature is lowered to 45°C±3°C, and stir for 30 minutes, that is, the anti-corrosion and anti-cracking enhancer of the present invention The liquid product of the composition can be sold in metered packs...

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Abstract

The invention relates to an anti-corrosion anti-cracking reinforcing agent composition for concrete, mortar, and net slurry used in injection (first-aid repair) engineering, and a preparation method thereof. The composition comprises the following components on a percentage basis: 2-50% of micro-expansive powder, 5-30% of reinforcing powder, 5-20% of anti-corrosion compacting agents, 10-20% of plasticizers, 1-6% of catalysts, and 10-60% of carriers. The composition of the invention prepares solid and liquid products by processes of melting refinement, polymerization, ball milling, jet milling, complex formulation, and the like, and thus meets construction process requirements of different first-aid repair endurance engineering.

Description

technical field [0001] The invention relates to an admixture for concrete, mortar or clean slurry, in particular to an anti-corrosion and anti-crack reinforcing agent composition for concrete, mortar and clean slurry in emergency repair engineering (spraying) and a preparation method thereof. Background technique [0002] With the widespread development of infrastructure durability projects such as railways, highways, civil air defense, subways, hydropower, metallurgy, and coal, saving cultivated land, energy conservation, environmental protection, and sustainable development have become important issues, and tunnel engineering accounts for an increasing proportion of the entire project. Large amount of admixtures must be used for excavation of tunnel engineering, support and lining of dangerous rocks. In particular, most tunnel projects are in the environment of water seepage, corrosion, and toxic gas leakage. In addition, the pressure load of the dangerous rock itself seri...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B24/32C04B24/12C04B24/04
Inventor 苏笮斌叶跃忠
Owner 四川巨星新型材料有限公司
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