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High-strength environment-friendly wear-resistant coating for inner wall of internal combustion engine cylinder and preparation method of coating

A wear-resistant coating, internal combustion engine technology, applied in the direction of coating, metal material coating process, melt spraying, etc., can solve the problem that the wear resistance cannot meet the application requirements, etc. The effect of improving bond strength

Inactive Publication Date: 2016-05-04
韩功篑
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the combustion chamber composed of the cylinder and piston of an internal combustion engine, the cylinder liner and piston not only work under high temperature and pressure, but also bear the sulfide (SO 2 , SO 3 ) and the water vapor generated during combustion and the inhaled air form sulfuric acid and sulfurous acid to cause serious corrosion, while stainless steel has become a kind of aluminum alloy cylinder with its excellent corrosion resistance, high mechanical properties and thermal stability. The preferred coating preparation material for inner wall surfaces, but its wear resistance is not yet sufficient for the application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A high-strength internal combustion engine cylinder wall environmental protection wear-resistant coating is made of the following raw materials in parts by weight (kg): 316 stainless steel powder 64, Mo powder 5.2, NiCr alloy powder 3.7, Ni60 powder 22, titanium dioxide 10, graphene 9, Yttrium oxide 1.5, nano potassium sodium niobate 2.5, carbonyl iron phosphide powder 2.3, lanthanum ferrite 3.3, dimolybdenum boride 1.4, gallium chloride 0.4, sodium silicate 0.6, lithium titanate 0.7, TiH 2 1.8, sodium molybdate powder 9.6, acetic anhydride 4.7, dimethylformamide 89, concentrated hydrochloric acid 185, tetrabutylammonium bromide 13.

[0016] The preparation method of the described high-strength internal combustion engine cylinder inner wall environment-friendly wear-resistant coating comprises the following steps:

[0017] Step 1: Grind the sodium molybdate powder at room temperature, dissolve it in dimethylformamide after being ground into a powder, stir magnetically t...

Embodiment 2

[0023] A high-strength internal combustion engine cylinder wall environmental protection wear-resistant coating is made of the following raw materials in parts by weight (kg): 316 stainless steel powder 60, Mo powder 5, NiCr alloy powder 3, Ni60 powder 20, titanium dioxide 5, graphene 4, Yttrium oxide 1.3, nano potassium sodium niobate 2.3, carbonyl iron phosphide powder 2.1, lanthanum ferrite 3.1, dimolybdenum boride 1.2, gallium chloride 0.2, sodium silicate 0.4, lithium titanate 0.5, TiH 2 1.4, sodium molybdate powder 9.2, acetic anhydride 4.3, dimethylformamide 85, concentrated hydrochloric acid 175, tetrabutylammonium bromide 9.

[0024] The preparation method of the described high-strength internal combustion engine cylinder inner wall environment-friendly wear-resistant coating comprises the following steps:

[0025] Step 1: Grind the sodium molybdate powder at room temperature, dissolve it in dimethylformamide after being ground into a powder, stir magnetically to obta...

Embodiment 3

[0031]A high-strength internal combustion engine cylinder inner wall environmental protection wear-resistant coating is made of the following raw materials in parts by weight (kg): 316 stainless steel powder 62, Mo powder 5.1, NiCr alloy powder 3.6, Ni60 powder 21, titanium dioxide 8, graphene 7, Yttrium oxide 1.4, nano potassium sodium niobate 2.4, carbonyl iron phosphide powder 2.2, lanthanum ferrite 3.2, dimolybdenum boride 1.3, gallium chloride 0.3, sodium silicate 0.5, lithium titanate 0.6, TiH 2 1.6, sodium molybdate powder 9.4, acetic anhydride 4.5, dimethylformamide 87, concentrated hydrochloric acid 180, tetrabutylammonium bromide 11.

[0032] The preparation method of the described high-strength internal combustion engine cylinder inner wall environment-friendly wear-resistant coating comprises the following steps:

[0033] Step 1: Grind the sodium molybdate powder at room temperature, dissolve it in dimethylformamide after grinding into a powder, stir magnetically t...

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PUM

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Abstract

The invention provides a high-strength environment-friendly wear-resistant coating for the inner wall of an internal combustion engine cylinder and a preparation method of the coating. The coating is characterized by being prepared from the following raw materials in parts by weight: 60-64 parts of 316 stainless steel powder, 5-5.2 parts of Mo powder, 3.5-3.7 parts of NiCr alloy powder, 20-22 parts of Ni60 powder, 5-10 parts of titanium dioxide, 4-9 parts of graphene, 1.3-1.5 parts of yttrium oxide, 2.3-2.5 parts of nano potassium-sodium niobate, 2.1-2.3 parts of phosphate carbonyl iron powder, 3.1-3.3 parts of lanthanum ferrite, 1.2-1.4 parts of molybdenum boride, 0.2-0.4 part of gallium chloride, 0.4-0.6 part of sodium silicate, 0.5-0.7 part of lithium titanate, 1.4-1.8 parts of TiH2, 9.2-9.6 parts of sodium molybdate powder, 4.3-4.7 parts of acetic anhydride, 85-89 parts of dimethyl formamide, 175-186 parts of concentrated hydrochloric acid and 9-13 parts of tetrabutylammonium bromide.

Description

technical field [0001] The invention relates to the technical field of coatings on the inner walls of automobile cylinders, in particular to an environmentally friendly and wear-resistant coating on the inner walls of high-strength internal combustion engine cylinders and a preparation method thereof. Background technique [0002] Energy saving and emission reduction has become the ultimate goal of global auto companies. According to data, in the emission of air pollutants, CO accounts for 66%, NOx accounts for 43%, HC accounts for 31%, CO 2 33% of air pollution and 20% of particulate matter come from vehicle emissions. The lightweight of automobiles is very important to save energy and reduce exhaust emissions. The use of aluminum alloy internal combustion engines to gradually replace traditional cast iron internal combustion engines is one of the main ways to save energy and reduce emissions. However, because the strength and stiffness of aluminum alloy are lower than t...

Claims

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Application Information

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IPC IPC(8): C23C4/06C23C4/134
CPCC23C4/06
Inventor 韩功篑
Owner 韩功篑
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