Novel diamond abrasive wire cutting fluid

A technology of diamond sand and wire cutting, which is applied in the petroleum industry, lubricating compositions, etc., can solve the problem of high COD value of sewage, and achieve the effects of low COD value, environmental friendliness and obvious lubricating effect

Inactive Publication Date: 2016-10-05
CHANGZHOU JUNHE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Existing diamond sand wire cutting fluid, as described in CN201210045299, has been gradually phased out now due to its

Method used

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  • Novel diamond abrasive wire cutting fluid
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A kind of novel diamond sand wire cutting liquid, its preparation method comprises the following steps:

[0023] (1) Take 90 parts by weight of polyether; said polyether is made by polyaddition reaction of propylene glycol, ethylene glycol and ethylene oxide;

[0024] (2) Weigh 1 part of deionized water, pour the polyether into the water, stir and dissolve, and prepare the basic solution;

[0025] (3) Weigh 0.1 parts by weight of sodium carboxymethyl cellulose, hydroxyethyl cellulose, starch, gelatin, a mixture of guar gum, 0.1 parts by weight of polyacrylic acid, a mixture of sodium polyacrylate, 0.1 parts by weight of ethylene glycol mono Butyl ether and 0.1 parts by weight of organosiloxane were sequentially added to the base solution obtained in step (2), stirred thoroughly and left to stand for 30 minutes after they were completely dissolved, to obtain a new diamond wire cutting fluid.

Embodiment 2

[0027] A kind of novel diamond sand wire cutting liquid, its preparation method comprises the following steps:

[0028] (1) Take 30 parts by weight of polyether; said polyether is made by polyaddition reaction of glycerol, trimethylolpropane, pentaerythritol and propylene oxide (PO);

[0029] (2) Weigh 10 parts of deionized water, pour the polyether into the water, stir and dissolve, and prepare the basic solution;

[0030] (3) Weigh 0.5 parts by weight of methyl cellulose, hydroxypropyl methyl cellulose, the mixture of sodium carboxymethyl cellulose, 0.5 parts by weight of calcium polyacrylate, alkali hydrolyzate of polyacrylamide, copolymerization of acrylamide The mixture of compound, 1 weight part ethylene glycol monobutyl ether, tridecanol, isopropanol, ether, ethylene glycol, ethanol and 1 weight part organosiloxane, add in the basic solution of step (2) gained successively, Stir fully and let it stand for 30 minutes after it is completely dissolved, and then a new type...

Embodiment 3

[0032] A kind of novel diamond sand wire cutting liquid, its preparation method comprises the following steps:

[0033] (1) Take 50 parts by weight of polyether; said polyether is made by polyaddition reaction of glycerol, trimethylolpropane, pentaerythritol, xylitol, sorbitol, sucrose and butylene oxide (BO);

[0034] (2) Weigh 50 parts of deionized water, pour the polyether into the water, stir and dissolve, and prepare the basic solution;

[0035] (3) Weigh 0.3 parts by weight of chitosan, gum arabic, xanthan gum, soybean protein glue, agar, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, the mixture of polyacrylic acid, 0.6 parts by weight of acrylamide, 0.8 parts by weight The mixture of ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol butyl ether, tridecyl alcohol, isopropanol, ether, ethylene glycol, ethanol and 0.6 parts by weight of organosiloxane, add step ( 2) In the obtained basic solution, fully stir until it is comple...

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PUM

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Abstract

The invention discloses a novel diamond abrasive wire cutting fluid. The novel diamond abrasive wire cutting fluid comprises, by mass, 1 to 50 parts of deionized water, 30 to 90 parts of polyether, 0.1 to 1.0 part of a thickening agent, 0.1 to 1.0 part of a settling agent, 0.1 to 1.0 part of a dispersing agent and 0.1 to 1.0 part of an antifoaming agent. The diamond abrasive wire cutting fluid provided by the invention can inhibit generation of hydrogen, has obvious lubrication effect, is easy to clean, low in cost, stable in performance and friendly to environment, has low COD value and can be directly discharged.

Description

technical field [0001] The invention relates to a novel diamond sand wire cutting fluid. Background technique [0002] In the cutting process of various ultra-hard and brittle materials (single crystal silicon, polycrystalline silicon, germanium, gallium arsenide, quartz, indium gallium nitride, gemstones, non-metallic materials, etc.). The traditional cutting process uses a mortar suspension, which consists of the suspension and silicon carbide. The high-speed movement of the steel wire causes the suspension to carry the angular silicon carbide particles into the cutting area in a rolling manner. Due to a certain tension on the steel wire, the silicon carbide abrasive generally only gradually moves along the direction of the steel wire. The workpiece is cut again and again, so that the workpiece is cut into thin slices along the gap of the thin steel wire, but the cutting efficiency is low. [0003] As described in CN 102285011A, the diamond sand wire cutting process is a...

Claims

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Application Information

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IPC IPC(8): C10M173/02C10N30/06C10N30/18
Inventor 陆由东费婷倪丽萍赵海静
Owner CHANGZHOU JUNHE TECH
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