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Preparation method of glycine complex zinc salt premix and production system thereof

A technology of glycine complex and production system, which is applied in the field of preparation of glycine complex zinc salt premix, can solve the problems of low absorption utilization rate, easy agglomeration, complex production process, etc., and achieve low production cost, no Easy to agglomerate and high product purity

Pending Publication Date: 2020-11-27
重庆森乐美生物科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The use of inorganic trace element additives in food and feed mainly has the following problems: (1) Inorganic metal ions are easy to form insoluble compounds with fiber and oxalic acid in the stomach, and at the same time produce antagonism with other nutrients, resulting in low absorption and utilization; ( 2) Inorganic metal ions are easy to oxidize and inactivate certain vitamins; (3) It has a stimulating effect on the intestinal tract and increases the incidence of digestive tract diseases; discharge, pollute the environment
This process has some obvious disadvantages: it is necessary to adjust the pH value of the solution with acid and alkali, and it is easy to introduce impurity ions; the reaction time is too long, which is not conducive to large-scale production
And the usual production method of zinc glycinate is to make with glycine and zinc oxide or basic zinc carbonate reaction, and its shortcoming is: (1) gained zinc glycinate is viscous, is not easy to dry; It is inconvenient to use in production, and it is easy to cause local high zinc content in feed products, which will lead to animal poisoning or even death
However, there are disadvantages in this method: the use of iron powder in the preparation process leads to the inclusion of glycine complex ferrous or ferrous sulfate in the product, thereby affecting the quality of the product; organic solvent washing is carried out in the process of product washing, resulting in the use of a large amount of organic solvents, pollute the environment and increase production costs; the resulting product contains a large amount of crystal water, so the zinc content in the product is low
The problem that this method exists is: zinc salt reacts with sodium hydroxide first, generates zinc hydroxide or zinc oxide, by-product sodium sulfate or sodium chloride aqueous solution, consumes a large amount of sodium hydroxide, produces difficult-to-handle saline waste water; Zinc oxide or zinc hydroxide and glycine cannot react completely, resulting in zinc oxide entrainment in the product, thus affecting the quality of the product
[0011] At present, the production method of glycine complex (chelated) zinc usually utilizes glycine and zinc sulfate or zinc chloride, adjusts the pH value with sodium hydroxide, or glycine directly reacts with zinc oxide or basic zinc carbonate, but such methods exist The following problems: it is necessary to use sodium hydroxide to adjust the pH value, consume a large amount of sodium hydroxide, and produce a large amount of inorganic acid salts by-product; the production process is complicated, and the glycine complex (chelated) zinc needs to use an organic solvent as a separating agent. Expensive prices and cumbersome waste water recovery and treatment process are also the main reasons for the high price of amino acid trace element complex (chelate) compounds; when producing 2:1 type glycine chelated zinc, excessive glycine is required, which is inevitable The glycine is lost and the discharged waste water contains glycine; in the drying process, the water evaporates slowly and is easy to agglomerate; the dried products need to be crushed and sieved, resulting in a large amount of dust, resulting in a poor production environment and difficult for enterprises to Mass production; the effective complexation rate of zinc is low, the bioavailability is low, and the product quality is unstable. Because zinc oxide and basic zinc carbonate have good stability, zinc ions cannot be dissociated well, and glycine complex (chelate) zinc It often contains inorganic zinc salts, or when sodium hydroxide is used to adjust the pH, resulting in the inclusion of zinc oxide in the product, which affects the quality of the product; a large amount of saline wastewater that is difficult to handle is generated, so that the wastewater not only contains high salt, but also contains The COD is very high, and the cost of processing is very high, thereby limiting the large-scale production of glycine complexed zinc and increasing the production cost of the product

Method used

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  • Preparation method of glycine complex zinc salt premix and production system thereof
  • Preparation method of glycine complex zinc salt premix and production system thereof
  • Preparation method of glycine complex zinc salt premix and production system thereof

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Embodiment 1

[0065] The invention provides a kind of glycine complex zinc salt premix production system, combining figure 1 and figure 2 , the production system as figure 2 shown, including figure 1 The shown glycine complex zinc salt production system, X-ray single crystal diffraction instrument, data processing software, auxiliary material storage device and mixing device.

[0066] The glycine complex zinc salt produced by the glycine complex zinc salt production system is detected by the X-ray single crystal diffraction instrument to obtain the detection data, and then the data is matched with the data processing software. After matching, the data processing software determines the glycine complex zinc The type of salt, and then order the auxiliary material storage device to execute the command of feeding, and finally mix in the mixing device to obtain the glycine complex zinc salt premix.

Embodiment 2

[0068] The present invention also provides a kind of glycine complex zinc salt premix production system, combining image 3 , this production system is to increase a sampling device on the basis of embodiment 1 and carry out sampling, convenient detection, sampling device is connected to glycine complex zinc salt production system, then is connected with X-ray single crystal diffraction instrument and detects, then with The data processing software is connected to perform data matching processing and give an order, and the auxiliary material storage device receives the order and executes the feeding to the mixing device for mixing to obtain a glycine complex zinc salt premix.

Embodiment 3

[0070] (1) Complexation reaction of glycine and zinc salt

[0071] In the reactor of 1000L, add the glycine crystal (2000 moles) of 151.66kg content 99wt% and the deionized water of 300kg, be warming up to 75 ℃ then, add the heptahydrate zinc sulfate 580.93kg (2000kg) of content 99wt% under the state of stirring mol), stir to dissolve completely, immediately heat up to 95° C., and keep warm for 2.0 hours to obtain an aqueous solution of glycine complex zinc salt. The concentration of glycine complex zinc salt in this aqueous solution is 45.62 wt%.

[0072] (2) Spray drying treatment of glycine complex zinc salt

[0073] The glycine complex zinc salt aqueous solution obtained above is subjected to decompression concentration treatment in the reactor, the condensed water is circulated to the next batch of production water, and the glycine complex zinc salt aqueous solution is concentrated until the concentration of the glycine complex zinc salt is about 80wt%. And the concentra...

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Abstract

The invention relates to a preparation method and device of a green and environment-friendly glycine complex zinc salt and a preparation method of a glycine complex zinc salt premix. The method includes the steps that (1) establishing a pre-judgment model according to the type of the glycine complex zinc salt; (2) performing X-single crystal diffraction on the obtained glycine complex zinc salt tojudge the type of the glycine complex zinc salt; and (3) adding corresponding auxiliary materials according to the type of the obtained glycine complex zinc salt to obtain the corresponding glycine complex zinc salt premix. According to the preparation method, a high-purity zinc glycinate complex salt and the zinc glycinate complex salt premix with high complexing rate can be obtained, and a product is high in chemical property and physical property stability and is more suitable for being used as a feed agent.

Description

technical field [0001] The invention belongs to the field of organic feed, and in particular relates to a preparation method of a glycine complex zinc salt premix and a production system thereof. [0002] technical background [0003] The trace elements in inorganic trace additives are mainly inorganic mineral salts. The use of inorganic trace element additives in food and feed mainly has the following problems: (1) Inorganic metal ions are easy to form insoluble compounds with fiber and oxalic acid in the stomach, and at the same time produce antagonism with other nutrients, resulting in low absorption and utilization; ( 2) Inorganic metal ions are easy to oxidize and inactivate certain vitamins; (3) It has a stimulating effect on the intestinal tract and increases the incidence of digestive tract diseases; discharged, causing pollution to the environment. [0004] The replacement of inorganic mineral salts with organic trace element chelates as additives can solve the pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23K20/142A23K20/20A23K20/28C07C227/18C07C229/76
CPCA23K20/30A23K20/142A23K20/28C07C227/18C07C229/76
Inventor 叶平黎能明高万强赖园园
Owner 重庆森乐美生物科技有限公司
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