Preparation method of super-strong corrosion resisting neodymium-iron-boron magnet
A corrosion-resistant, neodymium-iron-boron technology, used in magnetic objects, inductance/transformer/magnet manufacturing, magnetic materials, etc., can solve the difficulty of chemical plating production management and process maintenance, the corrosion resistance time is not long, and the neodymium is easy to be damaged. Oxidation and other problems, to achieve super corrosion resistance, not easy to separate, improve the effect of electrochemical potential
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Embodiment 1
[0023] 1) The master alloy is prepared by quick-setting thin-sheet casting process, and its nominal composition is Nd 29.1 Fe 68.64 B 0.96 (Dy 0.6 Nb 0.4 Zr 0.3 ) (wt%).
[0024] 2) The master alloy is crushed by hydrogen explosion method or crushed by a crusher. After crushing, the main phase alloy is passed through the jet mill abrasive to make a powder with an average particle diameter of 4.0 μm
[0025] 3) Degreasing the master alloy powder in the degreasing solution for 3 minutes, then cleaning it with ethanol, then immersing it in the activation solution for 10 seconds, and cleaning it with ethanol;
[0026] 4) Put the activated master alloy powder into the electroplating solution at 20°C, the anode used for electroplating is a copper rod, and the cathode current density is 2A / dm -2 , the moving speed of the cathode is 20 times / min, and the moving range is 10 mm. After 10 minutes of electroplating, take it out and clean it with ethanol;
[0027] 5) Put the cleaned...
Embodiment 2
[0039] 1) The master alloy is prepared by quick-setting thin-sheet casting process, and its nominal composition is Nd 30.5 Fe 66.04 B 0.96 (Dy 1.5 Al 0.1 co 0.5 Nb 0.4 ) (wt%).
[0040] 2) The master alloy is crushed by hydrogen explosion method or crushed by a crusher. After crushing, the main phase alloy passes through the jet mill abrasive to make a powder with an average particle diameter of 3.3 μm
[0041] 3) Degrease the master alloy powder in the degreasing solution for 5 minutes, then clean it with ethanol, then soak it in the activation solution for 30 seconds, and clean it with ethanol;
[0042] 4) Put the activated master alloy powder into the electroplating solution at 20°C, the anode used for electroplating is a copper rod, and the cathode current density is 2A / dm -2 , the moving speed of the cathode is 30 times / min, and the moving range is 50 mm. After 30 minutes of electroplating, take it out and clean it with ethanol;
[0043] 5) Put the cleaned powder ...
Embodiment 3
[0052] 1) NdFeB ingot master alloy is made by ingot casting process, and its nominal composition is Nd 28.5 Fe 68.2 B 1 Dy 2 Al 0.2 Cu 0.1 (wt%).
[0053] 2) The master alloy is subjected to coarse crushing by a jaw crusher and intermediate crushing by a secondary crusher. The crushed master alloy is respectively passed through a ball mill under the protection of nitrogen, and ball milled to a powder with an average particle diameter of 4.5 μm.
[0054] 3) Degrease the master alloy powder in the degreasing solution for 5 minutes, then clean it with ethanol, then soak it in the activation solution for 30 seconds, and clean it with ethanol;
[0055] 4) Put the activated master alloy powder into the electroplating solution at 20°C, the anode used for electroplating is a copper rod, and the cathode current density is 3.3A / dm -2 , the moving speed of the cathode is 30 times / min, and the moving range is 50 mm. After 3 minutes of electroplating, take it out and clean it with et...
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