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Heavy mechanical brake block and machining method thereof

A technology of heavy machinery and processing methods, applied in the direction of mechanical equipment, chemical instruments and methods, friction linings, etc., can solve the problems of brake drum or brake disc damage, needle-like fibers easy to enter, poor thermal conductivity, etc. Achieve the effects of reducing thermal recession, stable friction coefficient, and low wear rate

Inactive Publication Date: 2018-10-23
ANHUI XIANGCHI VEHICLE IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Every time you brake, the brake pads will emit millions of asbestos fibers into the air, and the needle-like fibers can easily enter the lungs and stay there, causing irritation, which can eventually lead to the occurrence of lung cancer; in addition, asbestos-type There is another important problem with brake pads: because asbestos is adiabatic, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat to accumulate in the brake pads. After the brake pads become hot, their braking performance will decrease. Changes, to produce the same friction and braking force will require more times to step on the brakes, if the brake pads reach a certain temperature, it will cause brake failure
However, the formula design of some semi-metallic brake pads often has a certain degree of blindness, which causes some inherent shortcomings of semi-metallic brake pads to be magnified, such as serious corrosion under the action of moisture, and greater damage to brake drums or brake discs. Big and so on

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The brake pad for heavy machinery of this embodiment includes the following raw materials in parts by weight: 5 parts by weight of aramid pulp, 0.3 parts of floating beads, 2.2 parts of nitrile rubber powder, 1.5 parts of cashew nut shell liquid friction powder, and 8 parts of epoxy resin. Parts, 1 part of red copper, 1 part of baizistone powder, 2 parts of muscovite powder, 11 parts of steel wool fiber, 2.1 parts of iron oxide green, 4 parts of barite, 3 parts of petroleum coke, 2 parts of graphite, 3 parts of barium sulfate, 1.2 parts of heavy magnesium oxide, 1.1 parts of vanadium trioxide, 1.1 parts of chromite, 1 part of tire powder. Among them, graphite is specifically chemically treated graphite, and the treatment process is as follows: add the above-mentioned weight parts of graphite to 96% concentrated sulfuric acid, stir the reaction under vacuum, and then slowly add hydrogen peroxide dropwise, and control the reaction temperature to 30 ℃, react for 25min; afte...

Embodiment 2

[0051] The brake pad for heavy machinery of this embodiment includes the following raw materials in parts by weight: 9 parts by weight of aramid pulp, 0.6 parts of floating beads, 2.8 parts of nitrile rubber powder, 2.5 parts of cashew nut shell liquid friction powder, and 11 parts of epoxy resin. Parts, 5 parts of red copper, 2 parts of baizistone powder, 6 parts of muscovite powder, 18 parts of steel wool fiber, 3.1 parts of iron oxide green, 5 parts of barite, 3.5 parts of petroleum coke, 4 parts of graphite, 4 parts of barium sulfate, 2.2 parts of heavy magnesium oxide, 1.9 parts of vanadium trioxide, 1.9 parts of chromite, 2 parts of tire powder. Among them, the graphite is specifically chemically treated graphite. The treatment process is as follows: add the above-mentioned weight parts of graphite to 98% concentrated sulfuric acid, stir the reaction under vacuum, and then slowly add hydrogen peroxide dropwise, and control the reaction temperature to 40 ℃, react for 30min...

Embodiment 3

[0053] The brake pad for heavy machinery of this embodiment includes the following raw materials in parts by weight: 7 parts by weight of aramid pulp, 0.45 parts of floating beads, 2.6 parts of nitrile rubber powder, 2 parts of cashew nut shell liquid friction powder, and 9.5 parts of epoxy resin. Parts, 3 parts of red copper, 1.5 parts of Baizishi powder, 4 parts of Muscovite powder, 14.5 parts of steel wool fiber, 2.6 parts of iron oxide green, 4.5 parts of barite, 3.3 parts of petroleum coke, 3 parts of graphite, 3.5 parts of barium sulfate, 1.7 parts of heavy magnesium oxide, 1.5 parts of vanadium trioxide, 1.5 parts of chromite, 1.5 parts of tire powder. Among them, graphite is specifically chemically treated graphite, and the treatment process is as follows: add the above-mentioned weight parts of graphite to 98% concentrated sulfuric acid, stir the reaction under vacuum, and then slowly add hydrogen peroxide dropwise, and control the reaction temperature to 35 ℃, react f...

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PUM

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Abstract

The invention relates to the technical field of mechanical brake, and provides a heavy mechanical brake block. The heavy mechanical brake block comprises following raw materials including aramid pulp,floating beads, nitrile rubber powder, cashew nut shell oil friction powder, epoxy resin, red copper, white Zi stone powder, white mica powder, steel wool fibers, iron oxide green, barite, petroleumcoke, graphite, barium sulfate, heavy magnesium oxide, vanadium trioxide, chromite and tire powder. The invention further provides a machining method of the heavy mechanical brake block. The heavy mechanical brake block and the machining method have the beneficial effects that in the research process of the formula, through a large amount of experiments, multiple components are subject to reasonable matching, the full exerting of advantages of all materials in the materials can be ensured, the shortcomings of the properties of the raw materials can be compensated, the better properties can begenerated through mutual cooperation, in the use process, high and stable friction coefficients are achieved, the wear rate is low, and the brake block is not prone to rusting.

Description

Technical field [0001] The invention relates to the technical field of mechanical braking, in particular to a heavy mechanical brake pad and a processing method thereof. Background technique [0002] Brake pads are also called brake pads. In the brake system of heavy machinery, brake pads are the most critical safety parts. The brake pads play a decisive role in the effectiveness of all braking. [0003] The earlier car brake pads were asbestos type brake pads, but asbestos has been confirmed by the medical community to be a carcinogen. Every time you brake, the brake pads will emit millions of asbestos fibers into the air. The needle-like fibers can easily enter the lungs and stay there, causing irritation and eventually lung cancer; in addition, asbestos type There is another important problem with brake pads: As asbestos is thermally insulated, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat to accumulate in the brake pads. When the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D69/02C09K3/14
CPCF16D69/02F16D69/026F16D69/027
Inventor 赵冰清
Owner ANHUI XIANGCHI VEHICLE IND CO LTD
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