A kind of comprehensive utilization method of the waste residue produced in oryzanol production process
A production process, oryzanol technology, applied in the application, additional food elements, separation/purification of carboxylic acid compounds, etc., can solve the problems of increased destruction rate, difficult control, easy to heat up, etc., to achieve high conversion efficiency, less damage, temperature easy-to-control effects
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Embodiment 1
[0069] 1. Hot melt. Put 1000kg oryzanol production waste residue into 3m 3 Add 1300L of edible ethanol with a concentration of 92% to the extraction tank, turn on the heating, stir at the same time, fully stir and mix, and heat to 68°C to dissolve the solid to obtain a cloudy solution.
[0070] 2. Alkali alcohol reflux hydrolysis. Continue to stir and add 150kg of sodium hydroxide to the solution, keep stirring and heat to 91°C to reflux the ethanol, keep warm at 91°C and stir for 7.0 hours to hydrolyze oryzanol into ferulic acid sodium salt, triterpene alcohol, sterol, and oil hydrolysis .
[0071] 3. Cold analysis and separation. Pass water to cool the alkali-alcohol hydrolyzate to room temperature, and let it stand for 4 hours to fully separate out the alkali-alcohol insoluble matter. Cloth bag sedimentation centrifugation, equipped with 1000 mesh canvas filter cloth, collect the precipitate and filtrate respectively to obtain 821kg of precipitate and 1350L of alkali al...
Embodiment 2
[0082] 1. Hot melt. Put 850kg oryzanol production waste residue into 3m 3 Add 1600L of edible ethanol with a concentration of 87% to the extraction tank, turn on the heating, stir at the same time, fully stir and mix, and heat to 72°C to dissolve the solid to obtain a cloudy solution.
[0083] 2. Alkali alcohol reflux hydrolysis. Continue to stir and add 110kg of sodium hydroxide to the solution, keep stirring and heat to 92°C to reflux the ethanol, keep warm at 92°C and stir for 8.0 hours to hydrolyze oryzanol into ferulic acid sodium salt, triterpene alcohol, sterol, and oil hydrolysis .
[0084] 3. Cold analysis and separation. Pass water to cool the alkali-alcohol hydrolyzate to room temperature, and let it stand for 5 hours to fully separate out the alkali-alcohol insoluble matter. Bag sedimentation and centrifugation, respectively collect the precipitate and filtrate, to obtain 706kg of precipitate and 1650L of alkali alcohol filtrate.
Embodiment 3
[0095] The other steps were the same as in Example 1, except that the hydrolysis in step (2) was carried out at a temperature of 90° C. for 8.5 hours. Finally, after testing, the finished product has a natural ferulic acid content of 98.57%, is white by visual inspection, and has a product yield of 76.16%.
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