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Organic coated denitration agent and preparation method thereof

A denitration agent and coating technology, applied in the field of flue gas denitrification, can solve the problems of easy deactivation of catalyst, complex composition and preparation process, and high denitration efficiency, achieve low equipment investment and production cost, easy industrialization implementation, and improve denitration effect. Effect

Pending Publication Date: 2022-05-13
JIANGSU YANGNONG CHEM GROUP
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0002] With the rapid development of the economy and the improvement of living standards, coal-fired units are also showing an increasing trend, and the resulting air pollution problems are gradually intensifying. The removal of nitrogen oxides in coal-fired flue gas is the top priority for preventing environmental pollution Therefore, flue gas denitrification technology is the focus of current research and application. The current mainstream denitrification technologies mainly include selective catalytic reduction (SCR) denitration and selective non-catalytic reduction (SNCR). agent and NO in flue gas x The reaction produces harmless nitrogen and water, thereby removing NO from the flue gas x , this method has low reaction temperature and high denitrification efficiency, but there are disadvantages such as large equipment investment, catalyst deactivation, and high price; the latter does not require catalyst, but the treatment temperature is high and the denitrification efficiency is low
[0003] In the above-mentioned denitrification process, in addition to the catalyst, the choice of reducing agent is also a key factor. The commonly used denitrification agent is mainly ammonia, but in many occasions it is not suitable to use a gas phase denitrification agent, but a solid phase denitrification agent is required, while urea is It is one of the solid-phase denitrification agents that are often selected. Since urea is unstable and easy to decompose when the temperature is high, it needs to be added in a large amount and has a large loss. Therefore, in order to control the amount of urea, it needs to be modified. , to increase its utilization
[0004] CN 107115773A discloses a modified urea denitration agent and a preparation method thereof. The modified urea denitration agent includes urea, a polymer component, a modified component and a synergistic component, and the mass ratios are 100:(0.5 ~10):(0.1~10.0):(0.001~0.5), wherein the polymer component includes at least one of polyethylene glycol, polyacrylic acid, sodium polyacrylate, polyvinyl alcohol or polyvinylpyrrolidone, and the modified group The components include at least one of ammonium stearate, magnesium stearate, calcium stearate, precipitated calcium carbonate, magnesium oxide or zeolite, and the synergistic component is silica vesicles loaded with metal sulfate; Although the denitrification agent can improve the denitrification rate and expand the denitrification temperature range, the composition and preparation process are relatively complicated, and it is not clear that the components are simply mixed together, and it is not clear whether it can form a structure such as coating. For the problem of urea self-decomposition not effectively resolved

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  • Organic coated denitration agent and preparation method thereof

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[0053] The specific embodiment part of the present invention provides an organic coating denitrification agent and a preparation method thereof, the preparation method comprising the following steps:

[0054] (1) granulating and molding the urea after melting to obtain spherical particles;

[0055] (2) Put the spherical particles obtained in the step (1) into the coating equipment, spray the spherical particles with isocyanate and polyol-pigment mixture for coating after uniform rotation, and obtain an organic coating denitrification agent.

Embodiment 1

[0058] This embodiment provides a method for preparing an organic coating denitrification agent, the preparation method comprising the following steps:

[0059] (1) Melting urea, the temperature of the urea melting is 132°C, carried out in an air atmosphere at normal pressure, and then put into granulation equipment, granulation molding, the temperature of the granulation molding is 95°C, to obtain spherical particles , the average particle diameter of the spherical particles is 3mm;

[0060] (2) The spherical granules obtained in step (1) are dropped into a coating machine, and the rotating speed of the drum in the coating machine is 40r / min. After the spherical granules rotate evenly, they are sprayed into isocyanate and polyol-pigment mixture successively for coating. film, the isocyanate is a still residue containing diphenylmethane diisocyanate and polymethylene polyphenyl polyisocyanate, wherein the content of diphenylmethane diisocyanate is 65 wt%, and the polyol is soy...

Embodiment 2

[0062] This embodiment provides a method for preparing an organic coating denitrification agent, the preparation method comprising the following steps:

[0063] (1) Melting urea, the temperature of the urea melting is 134°C, carried out in an air atmosphere at normal pressure, and then put into granulation equipment, granulation molding, the temperature of the granulation molding is 115°C, to obtain spherical particles , the average particle diameter of the spherical particles is 2mm;

[0064] (2) The spherical granules obtained in step (1) are dropped into a coating machine, the rotating speed of the drum in the coating machine is 30r / min, and the spherical granules are sprayed into isocyanate and polyol-pigment mixture successively after uniform rotation for coating film, the isocyanate is a still residue containing diphenylmethane diisocyanate and polymethylene polyphenyl polyisocyanate, wherein the content of diphenylmethane diisocyanate is 68 wt%, and the polyol is castor...

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Abstract

The invention provides an organic coated denitration agent and a preparation method thereof, and the preparation method comprises the following steps: melting urea, and granulating to obtain spherical particles; and putting the obtained spherical particles into coating equipment, spraying isocyanate and a polyol-pigment mixture into the spherical particles after the spherical particles uniformly rotate, and carrying out coating, so as to obtain the organic coated denitration agent. According to the method, surface modification is carried out on the surfaces of formed particles in a coating mode, a polyurethane polymeric membrane is formed, the polyurethane polymeric membrane has a slow release effect, invalid decomposition of urea in the denitration process is reduced, the polyurethane polymeric membrane is fully used for reduction of nitric oxide, and the urea utilization rate is increased; the coating raw materials used in the method further comprise the pigment, whether the formed coating is complete and uniform or not can be distinguished, meanwhile, metal ions in the pigment can play a role of a catalyst in the denitration reaction, and the denitration effect is improved; the method is simple in operation steps, wide in raw material source, low in equipment investment and production cost and easy to industrially implement.

Description

technical field [0001] The invention belongs to the technical field of flue gas denitrification, and relates to an organic coating denitrification agent and a preparation method thereof. Background technique [0002] With the rapid development of the economy and the improvement of living standards, coal-fired units are also showing an increasing trend, and the resulting air pollution problems are gradually intensifying. The removal of nitrogen oxides in coal-fired flue gas is the top priority for preventing environmental pollution Therefore, flue gas denitrification technology is the focus of current research and application. The current mainstream denitrification technologies mainly include selective catalytic reduction (SCR) denitration and selective non-catalytic reduction (SNCR). agent and NO in flue gas x The reaction produces harmless nitrogen and water, thereby removing NO from the flue gas x , the method has low reaction temperature and high denitrification efficie...

Claims

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Application Information

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IPC IPC(8): B01J2/00B01J2/12B01D53/86B01D53/56
CPCB01J2/00B01J2/006B01J2/003B01J2/12B01D53/8625B01D2251/2067B01D2258/0283
Inventor 徐林徐高明丁克鸿黄杰军王建昌杨树斌王再飞王丹
Owner JIANGSU YANGNONG CHEM GROUP