Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Process for producing livestock feed additive from reside and dreg materials

A livestock and poultry feed and additive technology, which is applied in animal feed, animal feed, food processing, etc., can solve the problems of large impact on the pH value of livestock and poultry intestines, easy agglomeration, and different physical shapes, so as to improve economic utilization value, saving feed and food, and solving the effect of environmental pollution

Inactive Publication Date: 2014-12-10
QINGDAO INST OF BIOENERGY & BIOPROCESS TECH CHINESE ACADEMY OF SCI
View PDF9 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

(2) Easy to stick: the starch component in the dross makes it easy to agglomerate during drying, making drying more difficult
(3) Different physical shapes: the shapes of dregs include flakes, granules, and pastes, and the current processing methods are difficult to match different physical properties
(4) There are large differences in acidity and alkalinity: some are acidic and some are alkaline. For example, the pH value of koji distiller's grains is 3.3, which is acidic, and has a greater impact on the pH value of the intestinal tract of livestock and poultry.
However, this method only solves the degradation problem of lignocellulosic materials, and does not solve the problem of processing high protein and high starch content materials

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027]Liquor distiller's grains are by-products of the winemaking industry. According to statistics, my country's annual production of liquor in 2013 was 10 million tons, and liquor distiller's grains reached more than 30 million tons (3 tons of distiller's grains / 1 ton of liquor). If it is not dealt with in time, it will become corrupt and deteriorate, which will not only waste precious resources, but also seriously pollute the surrounding environment. Therefore, the comprehensive utilization of distiller's grains is of great significance to resource development and environmental protection.

[0028] Take 100g of fresh distiller's grains with a water content of 70%, add 20ml of water, stir and mix well, and make a mixed material with a solid-liquid mass ratio of 1:3 and a pH value of 3. The mixed material was placed in a hydrothermal reactor with a stirring speed of 150 rpm, heated to 160° C., and maintained at this temperature for 30 minutes. After the treatment was comple...

Embodiment 2

[0030] Take 100g of fresh vinegar grains with a water content of 90%, add 410ml of water, stir and mix well, and make a mixed material with a solid-liquid mass ratio of 1:50 and a pH value of 8. The mixed material was placed in a hydrothermal reactor with a stirring speed of 300 rpm, heated to 230° C., and maintained at this temperature for 1 minute. After the treatment was completed, the heating was stopped and the temperature was rapidly lowered to 80°C. The temperature was adjusted to 90° C. and the pH value was 5, and 1000 AFAU of Bacillus acid α-amylase and 1000 IU of GH10 endo-1,4-β-xylanase were added to react for 48 hours. After 48 hours, add 1000 LAPU of acid protease and act for 2 hours. After the enzymolysis is completed, the enzymolysis solution is filtered through a 200-mesh sieve, the filtrate is dried with hot air, and the freeze-dried solid is pulverized into 1-2mm particles to obtain a solid feed additive. After hot air drying and filtering the obtained wet ...

Embodiment 3

[0032] Take 100g of cornstarch residue with a water content of 80%, add 420ml of water, stir and mix thoroughly, and make a mixed material with a solid-liquid mass ratio of 1:25 and a pH value of 5. The mixed material was placed in a hydrothermal reactor with a stirring speed of 150 rpm, heated to 120° C., and maintained at this temperature for 180 minutes. After the treatment, stop heating and quickly lower the temperature to 20°C, adjust the pH value to 5, add the total activity of 1000AFAU of Aspergillus niger acid α-amylase and 2500IU of GH11 endo-1,4-βxylanase to react68 Hour. After 68 hours, add 0.002 LAPU of acid protease and act for 24 hours. After the enzymolysis is completed, the enzymolysis solution is filtered through a 200-mesh sieve, the filtrate is spray-dried, and the freeze-dried solid is crushed to 5-6mm particles to obtain a solid feed additive. After hot air drying and filtering the obtained wet filter cake, the dried material of the filter cake is sent t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

Based on the problem of preparing residues and dregs into feed in the prior art, the invention provides a process for producing a livestock feed additive from reside and dreg materials. The process comprises the following steps: (1) sufficiently mixing one or more residue and dreg materials with water according to a certain liquid and solid ratio; (2) pretreating the mixed material through a hydrothermal extraction method; (3) adding amylase, hemicellulase and proteineous enzyme for material enzymolysis into the treated material; (4) filtering and screening so as to separate solid phase from liquid phase; (5) drying the liquid phase, thereby obtaining the feed additive with high additional values. The feed additive with high additional values, which is prepared through the method, can not only provide high protein, energy and microelements for animals, but also can reduce the use amount of antibiotics due to the probiotic functions of cello-oligosaccharide and xylo-oligosaccharide, the residual cellulose, lignin and mineral substances generated after the residues and the dregs are treated can be directly used as environment-friendly bio-fertilizers which are returned to the land, so that the economic utilization values of the residues and the dregs are greatly increased, the grains for feed are saved, and the environment pollution problem caused by the residues and the dregs is solved.

Description

technical field [0001] The invention relates to a production process of feed additives, in particular to a process for producing feed additives for livestock and poultry by using dross materials as raw materials. Background technique [0002] With the development of agriculture, the dregs of agricultural by-product processing are also increasing, such as brewing dregs (including liquor distiller's grains, brewer's grains, vinegar grains), starch dregs (including potato starch dregs, sweet potato starch dregs, tapioca starch dregs and corn starch dregs) Starch bagasse, etc.), sugar bagasse (including beet bagasse and bagasse, etc.) and pomace (including apple pomace and grape pomace, etc.). Slag is the residual watery residue after the carbohydrates in the raw material are extracted, and its water content is as high as 70% to 90%. In addition, it also contains nutrients such as crude fiber, crude protein and crude fat. Although the energy value of the solid residue in the dr...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): A23K1/18A23K1/06A23K1/14A23K1/00A23K10/38
CPCY02P60/87
Inventor 崔球孙志杰王立英
Owner QINGDAO INST OF BIOENERGY & BIOPROCESS TECH CHINESE ACADEMY OF SCI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products