Soaping enzyme for denim fabric washing and preparation technology thereof

A technology for denim fabric and preparation process, which is applied in the field of soaping enzyme for denim fabric washing and its preparation process, can solve the problems of clogging sewage treatment tank, fiber strength damage, wearing discomfort, etc., so as to reduce the discharge of phosphorus element and reduce the strength The effect of large damage and shortened treatment time

Inactive Publication Date: 2019-04-16
FIBER CHEM BIOLOGICAL CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Enzyme stone washing only uses cellulase enzyme washing, it is difficult to achieve the three-dimensional effect of blooming for some orders, especially European and American orders require a strong three-dimensional effect of denim blooming; and use cellulase + pumice stone together for enzyme stone washing , the pumice will be worn out during the grinding process and remain in the pockets or folds of the jeans, which is difficult to clean and uncomfortable to wear. In addition, the pumice slag produced after the wear of the pumice is very unfavorable to the sewage system, and the sewage system must be regularly polluted mud cleanup
The principle of cellulase fermentation and washing is to use cellulase to decompose cellulose fibers, coupled with the force of mechanical equipment, so as to achieve the effect of denim blooming, but cellulase not only decomposes the surface of the fiber, but also decomposes the inside of the fiber, so If the dosage and process of cellulase are not properly controlled during the fermentation and washing process, it will lead to excessive damage to the processed clothing
Although the pumice stone only wears on the surface of the fiber, due to the sewing factor, some parts of the denim clothing will be hard, resulting in severe wear or even wear on the hard part. The biggest problem with the pumice stone is that the pumice residue produced will remain in the clothing pocket. , has a certain impact on wearing, especially children's clothing, and the pumice slag produced has a serious impact on the sewage system
After the denim processing is sprayed with PP and neutralized, some factories will clean it with washing powder or soap oil and other detergent additives to improve the clarity of the sprayed PP parts and improve the anti-staining of the cloth surface. Detergents such as soap oil have a high phosphorus content, which has a certain impact on the sewage system, and the dyes that are stained on clothing, once combined with fibers, are difficult to be cleaned by detergents. to the desired clarity
[0005] In summary, the above existing processing methods have the following disadvantages: 1. Excessive amount of cellulase or excessively long process will cause great damage to fiber strength and serious brittle damage to fabrics; 2. If pumice slag is not cleaned cleanly, it will cause damage to human skin , especially children; 3. Pumice slag will block the sewage treatment tank and must be cleaned regularly, which increases the operating cost of the factory and will also affect the production effect and order cycle; 4. If the phosphorus content is too high, if the treatment is not thorough, it will cause water pollution Eutrophication, affecting the ecological environment
[0006] The traditional denim desizing and enzyme stone washing process is carried out in two steps, first desizing and then enzyme stone washing. Patent ZL200810040257.4 discloses a manufacturing process of an energy-saving and environmentally friendly all-round enzyme for denim washing. The invention also discloses the use of The energy-saving and environment-friendly all-round enzyme for denim washing combines the three processes of desizing, fermentation washing and softening under the conditi

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Soaping enzyme for denim fabric washing and preparation technology thereof
  • Soaping enzyme for denim fabric washing and preparation technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0025] Example 1

[0026] A soaping enzyme for washing denim fabrics, the preparation method is as follows

[0027] Combine 50 parts of peroxidase, 20 parts of cellulase, 50 parts of sodium percarbonate, 350 parts of refined adipic acid, 350 parts of sodium citrate, 150 parts of alcohol ethers, and 30 parts of desiccant to cross-feed all the raw materials Put it into a stainless steel double spiral conical mixing tank, then stir at 35r / min for 15 minutes, and then release 50-100 parts from the bottom of the mixing tank, put them from the top of the tank, continue to stir for 10 minutes, wait until it is evenly stirred, while stirring Filling while discharging to obtain saponification enzyme.

Example Embodiment

[0028] Example 2

[0029] A soaping enzyme for washing denim fabrics, the preparation method is as follows

[0030] Combine 50 parts of peroxidase, 20 parts of cellulase, 50 parts of sodium percarbonate, 300 parts of refined adipic acid, 350 parts of sodium citrate, 200 parts of alcohol ether, and 30 parts of desiccant to cross-feed all the raw materials Put it into a stainless steel double spiral conical mixing tank, then stir at 35r / min for 15 minutes, and then release 50-100 parts from the bottom of the mixing tank, put them from the top of the tank, continue to stir for 10 minutes, wait until it is evenly stirred, while stirring Filling while discharging to obtain saponification enzyme.

Example Embodiment

[0031] Example 3

[0032] A soaping enzyme for washing denim fabrics, the preparation method is as follows

[0033] Combine 100 parts of peroxidase, 50 parts of cellulase, 100 parts of sodium percarbonate, 300 parts of refined adipic acid, 300 parts of sodium citrate, 100 parts of alcohol ether, and 50 parts of desiccant to cross-feed all the raw materials Put it into a stainless steel double spiral conical mixing tank, then stir at 35r / min for 15 minutes, and then release 50-100 parts from the bottom of the mixing tank, put them from the top of the tank, continue to stir for 10 minutes, wait until it is evenly stirred, while stirring Filling while discharging to obtain saponification enzyme.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a soaping enzyme used for denim fabric washing and a preparation technology thereof. The soaping enzyme is prepared by cross-feeding 50-200 parts of peroxidase, 10-50 parts ofcellulase, 50-200 parts of sodium percarbonate, 50-100 parts of alcohol ether, 100-300 parts of pure adipic acid, 200-300 parts of sodium citrate, 10-50 parts of a drying agent and 0-200 parts of sodium sulfate into a stainless steel double helix conical stirring tank for a reaction. Compared with the prior art, the soaping enzyme can be used at the low temperature ranging from 20 DEG C to 35 DEGC, the treatment time is short, and only 5-10 min is needed; by cooperating with a denim garment desizing and yeast grinding one-bath efficient integrated enzyme for use, the treatment time of the efficient integrated enzyme can be shortened, and the figure three-dimensional sense is higher compared with applying the efficient integrated enzyme separately. After spraying PP, the soap enzyme can replace traditional washing powder and detergent agent washing, washing powder is not used any more, and phosphorus emission is lowered; after the soaping enzyme treatment, the sand position definitionis higher, the cloth texture is clearer, and backstaining is lower.

Description

technical field [0001] The invention relates to a soaping enzyme and a preparation process thereof, in particular to a soaping enzyme for washing denim fabrics and a preparation process thereof. Background technique [0002] It has been more than 100 years since the development of jeans. Jeans have also developed from the initial overalls to the current fashion clothing. Almost everyone has at least one piece, whether it is a first-line big brand, light luxury brand, fast fashion, chain Cowboys can be seen in supermarkets and even roadside stalls in night markets. Although the price varies from tens of yuan to thousands of yuan, there is no shortage of washing techniques. The existing denim washing conventional processes include: manual (hanging grinding, hand wiping cat whiskers, tie flowers, etc.), desizing, enzyme stone grinding, rinsing (potassium permanganate bleaching, sodium hypochlorite bleaching, hydrogen peroxide bleaching), neutralization washing , Crumple finis...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06P5/08
CPCD06P5/08
Inventor 吴浩
Owner FIBER CHEM BIOLOGICAL CHEM
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