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Processing method of stainless steel cold rolling pickling wastewater

A technology for pickling wastewater and its treatment method, which is applied in the fields of metallurgical wastewater treatment, water/sewage treatment, adsorbed water/sewage treatment, etc., and can solve the problems of high cost of chemicals, difficulty in effective utilization of filter residues, secondary pollution of heavy metal concentrates, etc.

Active Publication Date: 2010-08-25
BAOSHAN IRON & STEEL CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Considering factors such as mature technology and convenient operation and maintenance, domestic and foreign stainless steel production enterprises mostly combine heavy metal wastewater such as chromium and nickel, fluorine-containing wastewater, mixed acid waste liquid, rinse water and other multiple pickling wastewater into one place to adopt chemical reduction (reduction NaHSO 3 、Na 2 SO 3 , FeSO 4 )-precipitation (the neutralizer is generally milk of lime) method, in order to ensure that the effluent reaches the standard, it is often necessary to add an excessive amount of medicament (often more than 1.5 times the theoretical dosage), HSO in the reducing agent 3 - , SO 3 2- , SO 4 2- The plasma is also neutralized with Ca(OH) 2 The action forms a large amount of CaSO 4 The sedimentation is mixed into the sludge. In this way, the cost of wastewater treatment is high, the output of mixed sludge is large, and the composition is complex, which is difficult to comprehensively utilize. It is recognized as hazardous waste by the state (the number is HW17 in China's National Hazardous Waste Catalog)
For example, the amount of pickling wastewater is 100m 3 / h of a stainless steel plant, regardless of expensive costs such as chemicals, energy consumption, and manpower, the output of mixed sludge alone exceeds 15,000 t / a. Yuan
[0006] Chinese patent CN101096276 discloses a method for extracting chromium and nickel salts in stainless steel pickling wastewater. Although some products containing chromium and nickel salts can be extracted through acid solution leaching, the cost of chemicals in the whole wet process is high, and a large amount of filter residue discharged is difficult. Effective utilization, and the heavy metal concentrate also has the problem of secondary pollution; Chinese patent CN101269889A discloses a treatment method for stainless steel pickling wastewater, which adopts multi-stage reduction and neutralization, the process flow is complicated, and there is waste of repeated addition of acid-base agents. Operational control is difficult, the cost is high, and the sludge classification is not complete, and it is difficult to achieve the purpose of comprehensive utilization
Chinese patent CN1418831A discloses a two-stage method for treating organometallic acidic wastewater. The essence is to separate the neutralization stage from the flocculation stage to overcome the deficiency of one-stage neutralization. The sludge of this technology is still mixed sludge, not only heavy metal sludge It is difficult to separate the mud and calcium salt sludge, and the two sludges of calcium fluoride and calcium sulfate are still mixed together. As a result, it is difficult for both types of sludge to return to the metallurgical process for comprehensive utilization

Method used

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  • Processing method of stainless steel cold rolling pickling wastewater
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0126] Shot blasting iron powder from the stainless steel cold rolling process is selected, soaked in 10% NaOH lye for 30 minutes to remove oil, rinsed until the pH value is neutral, soaked in 3% HCl acid solution for 30 minutes to remove rust, and activated Finally, it is mixed with activated carbon particles and porous ceramic fillers in a ratio of 1:0.2:0.3 to form the filter material of the iron filings filter; Upstream filtration method; the iron powder is placed in a stacked shallow pan structure, the shallow pan has 6 layers in total, and the thickness of the filter material at the bottom of the pan is 200mm, and the shallow pan can be dynamically added or removed. will be 0.01m 3 / h of pickling wastewater is introduced into the iron filings filter, and the test aeration head is used for aeration, and the aeration intensity is 10m 3 (air) / m 3 (Wastewater) h, the ratio of iron filings in the filter to the amount of wastewater to be treated is 1:50, the residence time o...

Embodiment 2

[0139] Select the acid-regenerated iron powder from the stainless steel cold rolling process, soak it in 10% NaOH lye for 30 minutes to remove oil, rinse until the pH value is neutral, soak it in 3% HCl acid solution for 30 minutes to remove rust, and activate it Finally, it is mixed with activated carbon particles and porous ceramic filler according to the ratio of 1:0.1:0.5 to form the filter material of the iron filings filter; Upstream filtration method; the iron powder is placed in a layer-by-layer shallow pan structure, the shallow pan has 10 layers in total, and the thickness of the filter material at the bottom of the pan is 10mm, and the shallow pan can be dynamically added or removed. will be 10m 3 The pickling wastewater per hour is introduced into the iron filings filter, and the aeration head is used for aeration in the test. The aeration intensity is 10m3 (air) / m3 (wastewater) h. : 500, the residence time of the wastewater is 30min, and the pH value of the efflu...

Embodiment 3

[0152] Select acid regenerated iron powder and shot blasting iron powder (half each) from the stainless steel cold rolling process, soak in 10% NaOH lye for 30 minutes to degrease, wash until the pH value is neutral, and then use 3% HCl Soak in acid solution for 30 minutes to remove rust, after activation treatment, mix with activated carbon particles and porous ceramic filler according to the ratio of 1:0.1:0.5 to form the filter material of iron filings filter; The pool adopts the dynamic upstream filtration method of water inflow from the bottom and water out from the top; the iron powder is stored in a stacked shallow pan structure, the shallow pan has 12 layers in total, and the thickness of the filter material at the bottom of the pan is 50mm, and the shallow pan can be dynamically added or removed . will be 10m 3 / h of pickling wastewater is introduced into the iron filings filter, and the aeration head is used for test aeration, and the aeration intensity is 5m 3 (ai...

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Abstract

The invention relates to a processing method of stainless steel cold rolling pickling wastewater. The pickling wastewater enters a hexavalent chrome secondary reduction pool after the actions of micro-electrolysis and hexavalent chrome preliminary reduction of a scrap iron filtering pool; the reduced wastewater enters a front-segment precipitation tank after neutralization and aeration, heavy metal sludge is concentrated and dehydrated, and the heavy metal sludge and scrap iron after the use of the scrap iron filtering pool are recycled and used as stainless steel smelting raw materials; middle-segment precipitation is carried out after a primary supernatant acts with a precipitant, and dehydrated and dried fluoride sludge is recycled and used as a metallurgical adjuvant material; final-segment precipitation is carried out after a secondary supernatant continues to act with a flocculating agent to obtain calcium salt which can be used as a building material raw material; and after the three segments of precipitation of acidic wastewater, the final third level supernatant reaches a standard and is discharged through water quality regulation and sand filtering. The invention has the advantages of less investment, low wastewater processing cost, convenient maintenance and the like, and not only can effectively utilize discarded scrap iron of a stainless steel enterprise, but also can greatly lower the subsequent wastewater processing cost and the operating load.

Description

Technical field: [0001] The invention relates to a chemical reduction treatment process for heavy metal wastewater, in particular to a treatment method for stainless steel cold rolling pickling wastewater. Background technique [0002] Stainless steel is widely used for its excellent corrosion resistance and good appearance. In the process of annealing, normalizing, quenching, welding, etc., black oxide scales are often formed on the surface of stainless steel, and its composition is mainly NiO 2 , Cr 2 o 3 , Fe 3 o 4 , FeO Cr 2 o 3 , FeO Cr 2 o 3 · Fe 2 o 3 and other dense oxides. This kind of scale needs to be removed by combined processes such as shot blasting, high-temperature alkali leaching, molten salt electrolysis, mixed acid pickling, and multi-stage rinsing. During these surface treatment processes, not only acid regenerated iron powder, turbid circulating water sludge, shot blasting iron powder, iron oxide scale and other iron-containing sludge are pro...

Claims

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Application Information

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IPC IPC(8): C02F9/06C02F1/70C02F1/74C02F1/28C02F1/461C02F1/66C02F11/12C02F1/52C02F103/16
Inventor 石磊陈荣欢王如意张文志王正茂刘金成
Owner BAOSHAN IRON & STEEL CO LTD
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