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Wear-resisting brake pad and machining method thereof

A processing method and technology for brake pads, applied in chemical instruments and methods, friction linings, other chemical processes, etc., can solve problems such as irritation, easy entry of needle-like fibers, brake failure, etc., to improve the friction coefficient, The effect of preventing metal sticking and reducing braking noise

Inactive Publication Date: 2018-08-17
ANHUI XIANGCHI VEHICLE IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Every time you brake, the brake pads will emit millions of asbestos fibers into the air, and the needle-like fibers can easily enter the lungs and stay there, causing irritation, which can eventually lead to the occurrence of lung cancer; in addition, asbestos-type There is another important problem with brake pads: because asbestos is adiabatic, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat to accumulate in the brake pads. After the brake pads become hot, their braking performance will decrease. Changes, to produce the same friction and braking force will require more times to step on the brakes, if the brake pads reach a certain temperature, it will cause brake failure
However, the formula design of some semi-metallic brake pads often has a certain degree of blindness, which causes some inherent shortcomings of semi-metallic brake pads to be magnified, such as greater damage to the brake drum or brake disc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] A wear-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 15 parts of aramid pulp, 2 parts of viscose fiber, 2 parts of nitrile rubber powder, 1 part of tire powder, cashew nut shell oil friction 2 parts of powder, 8 parts of tung oil modified phenolic resin, 1 part of red copper fiber, 1 part of Baizi stone powder, 1 part of short stainless steel fiber, 4 parts of apocynum fiber, 1 part of iron oxide green, 1 part of potassium feldspar, 2 parts of petroleum coke 2 parts of graphite, 1 part of expanded perlite, 8 parts of paper fiber, 2 parts of barium sulfate, 4 parts of zirconia, 2 parts of soft magnetic material; the specific soft magnetic material is: nickel zinc ferrite, manganese zinc ferrite , Manganese ferrite mixture.

[0056] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: add the above-mentioned graphite in parts by weight to 96% concentrated sulfu...

Embodiment 2

[0064] A wear-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 20 parts of aramid pulp, 6 parts of viscose fiber, 6 parts of nitrile rubber powder, 4 parts of tire powder, cashew nut shell oil friction 6 parts of powder, 12 parts of tung oil modified phenolic resin, 2 parts of copper fiber, 2 parts of Baizi stone powder, 2 parts of short stainless steel fiber, 7 parts of apocynum fiber, 2 parts of iron oxide green, 2 parts of potassium feldspar, 4 parts of petroleum coke 4 parts, graphite 4 parts, expanded perlite 2 parts, paper fiber 12 parts, barium sulfate 4 parts, zirconia 6 parts, soft magnetic material 6 parts; soft magnetic material is specifically: hydroxyl iron powder, iron cobalt nickel powder, Ni 81 Mo 2 Permalloy powder mixture.

[0065] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: adding the above-mentioned graphite in parts by weight to 98% conce...

Embodiment 3

[0073] A wear-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 17.5 parts of aramid pulp, 4 parts of viscose fiber, 4 parts of nitrile rubber powder, 2.5 parts of tire powder, cashew nut shell oil friction 4 parts of powder, 10 parts of tung oil modified phenolic resin, 1.5 parts of red copper fiber, 1.5 parts of Baizi stone powder, 1.5 parts of short stainless steel fiber, 5.5 parts of apocynum fiber, 1.5 parts of iron oxide green, 1.5 parts of potassium feldspar, 3 parts of petroleum coke 3 parts, 3 parts of graphite, 1.5 parts of expanded perlite, 10 parts of paper fiber, 3 parts of barium sulfate, 5 parts of zirconia, 4 parts of soft magnetic materials; soft magnetic materials are specifically: nickel ferrite, manganese nickel ferrite, Sendust soft magnetic powder mixture.

[0074] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: add the above-mentioned graphit...

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PUM

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Abstract

The invention relates to the mechanical field of automobiles, and provides a wear-resisting brake pad. The wear-resisting brake pad is prepared from aramid pulp, viscose, nitrile rubber powder, tire powder, cashew nut shell oil friction powder, tung oil-modified phenolic resin, red copper fiber, white Zi stone powder, stainless steel short fiber, apocynum venetum fiber, iron oxide green, potassiumfeldspar, petroleum coke, graphite, expanded perlite, paper fiber, barium sulfate, zirconium oxide and soft magnetic materials. The invention further provides a machining method of the wear-resistingbrake pad. The wear-resisting brake pad has the advantages that in the research process of the formula, through a large number of experiments, multiple ingredients are reasonably matched, it is ensured that the advantages of all the materials are brought into full play, the raw materials can mutually compensate for defects of properties and can also produce better properties due to mutual matching, and the wear-resisting brake pad has high and stable friction coefficients and the low wear rate in the using process.

Description

technical field [0001] The invention relates to the field of automobile machinery, in particular to a wear-resistant brake pad and a processing method thereof. Background technique [0002] Brake pads are also called brake pads. In the braking system of a car, the brake pads are the most critical safety parts, and the brake pads play a decisive role in the quality of all braking effects. [0003] Earlier automobile brake pads were asbestos-type brake pads, but asbestos has been confirmed by the medical profession to be a carcinogen. Every time you brake, the brake pads will emit millions of asbestos fibers into the air, and the needle-like fibers can easily enter the lungs and stay there, causing irritation, which can eventually lead to the occurrence of lung cancer; in addition, asbestos-type There is another important problem with brake pads: because asbestos is adiabatic, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat to acc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D69/02C09K3/14
CPCF16D69/026
Inventor 赵冰清
Owner ANHUI XIANGCHI VEHICLE IND CO LTD
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