The invention relates to the fields of computer-aided technology and maxillofacial plastic medical apparatus and instruments, in particular to an
optimal design and manufacturing method for a jaw defect individual restoration. The
optimal design and manufacturing method is characterized by comprising the following steps: conducting CBCT scanning on the maxillofacial part of a patient, obtaining
DICOM data, guiding the data into three-
dimensional modeling software-MIMICS (Materialise, Belgium) to reconstruct a jaw three-dimensional model, designing the individual restoration, designing models of a plurality of virtual screw according to the size of retention screws supposed to be adopted, then moving the models to the appropriate positions of the jaw to simulate the situation to the screw retention restoration, obtaining Von Mises stress and a strain nephogram, and manufacturing entities of various materials through the fast forming technology. The jaw defect individual restoration made through the manufacturing method for the jaw defect individual restoration has good performance in biomechanical properties including
breaking strength, stress-
strain distribution, the service life and the like. So far, a patient with upper and lower jaw defects accepting an implanting operation is observed for two years, and no bad complications of fracture,
exposure and the like happen.