Ultraviolet crosslinked expansion type flame-retardant polyolefin cable insulation sheath material and preparation thereof

A cable insulation and expansion technology, applied in the direction of insulated conductors, insulated cables, organic insulators, etc., can solve the problems of destroying the structure of materials, reducing the flame retardancy and electrical properties of materials, and difficult to cross-link thick cables.

Active Publication Date: 2009-07-15
HONGLONGJIANG ORIENT SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there have been no reports about cross-linked intumescent phosphorus-nitrogen flame-retardant polyolefin materials, and this is because the above-mentioned several main cross-linking methods have certain limitations on the preparation of cross-linked intumescent phosphorus-nitrogen flame-retardant polyolefin materials. due to shortcomings or problems
High-energy radiation cross-linking equipment requires high investment, complicated operation and maintenance, and strict protection requirements. Even if it can be applied to cross-linked intumescent phosphorus-nitrogen flame-retardant polyolefin materials, the cost of the product is high, and because the irradiation surface of electron beam rays is very small , it is difficult to apply to the cross-linking of thick cables, and the high energy of the electron beam will also destroy the structure of the material to a certain extent, resulting in a decrease in related properties; chemical cross-linking of peroxide requires high temperature and high pressure conditions, and high temperature will make phosphorus Nitrogen flame retardants decompose ahead of time, and high pressure makes it difficult to swell phosphorus-nitrogen flame retardants; silane cross-linking requires hydrolysis to complete cross-linking, while phosphorus-nitrogen flame retardants are very easy to absorb water and degrade, thereby reducing the material Flame retardant and electrical properties

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Weigh 100 parts of HDPE by weight, 30 parts of APP, 10 parts of PER, 2 parts of 4-chlorobenzophenone, 1.5 parts of TAIC, 0.3 part of antioxidant 300, 2 parts of zinc borate, 1 part of ammonium heptamolybdate 1 part, 1 part of hydroxy silicone oil; after the raw material components are mixed evenly, they are extruded and granulated at 200 ° C to form a light-crosslinked flame-retardant cable material; Or the sheath layer, and then use ultraviolet light with a wavelength of 200-400nm and a light intensity of 400-2000mW / cm in the ultraviolet light irradiation crosslinking equipment 2 Under the ultraviolet light source, the insulating layer or sheath layer is cross-linked by ultraviolet light irradiation.

[0027] The test results show that the tensile strength of the ultraviolet light crosslinked expansion type phosphorus nitrogen flame retardant polyolefin cable material prepared in this example is 20.6MPa, the elongation at break is 580%, the oxygen index is 33%, and the...

Embodiment 2

[0029] Weigh 100 parts of LLDPE, 25 parts of MPP, 10 parts of PER, 1.5 parts of 4,4'dichlorobenzophenone, 3 parts of TMPTA, 0.2 part of antioxidant 168, 0.1 part of DLTP, phosphite 5 parts, 1 part of molybdenum trioxide and 2 parts of magnesium stearate. All raw material components were mixed uniformly and then extruded and granulated at 170° C., and other operations were the same as in Example 1.

[0030] The test results show that the tensile strength of the ultraviolet light crosslinked expansion type phosphorus nitrogen flame retardant polyolefin cable material prepared in this example is 18.6MPa, the elongation at break is 680%, the oxygen index is 32%, and the vertical burning test passes the UL- 94 V-0 level, volume resistivity 8.2×10 14 Ω.cm, passed the thermal aging test at 158℃×168h.

Embodiment 3

[0032] Weigh 100 parts by weight of LDPE, 20 parts of APP, 10 parts of PER, 10 parts of melamine, 2 parts of 4-chlorobenzophenone, 5 parts of TAIC, 0.3 part of antioxidant 1010, 0.7 part of DTDTP, 1 part of zeolite 5 parts, 5 parts of ammonium octamolybdate, 1.5 parts of zinc stearate. All raw material components were mixed uniformly and then extruded and granulated at 158° C., and other operations were the same as in Example 1.

[0033] The test results show that the tensile strength of the ultraviolet light crosslinked expansion type phosphorus nitrogen flame retardant polyolefin cable material prepared in this example is 17.8MPa, the elongation at break is 570%, the oxygen index is 31%, and the vertical combustion test passes the UL- 94V-0 level, volume resistivity 8.5×10 14 Ω.cm, passed the thermal aging test at 145℃×168h.

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Abstract

The invention discloses an insulating and sheathing material of ultraviolet light crosslinking expanding type phosphorus nitrogen flaming resistance polyolefine cables and a preparation method thereof. The invention is characterized in that polyethylene/PEMA and/or ethylene vinyl acetate or maleic anhydride grafted ethylene vinyl acetate or acid amide grafted ethylene vinyl acetate copolymer are taken as base, added with expanding type phosphorus nitrogen halogen-free flame retardants, light trigger, polyfunctional group cross linker and chemical inhibitor and matched with flaming retardant synergistic agent, antismoke agent and processing aid, and then squeezed out and pelleted into photo-crosslinking flame retardant cable materials; and then the flame retardant cable materials are melted and extruded on a cable conductor wire core and clad into an insulating layer and a sheathing layer; hereupon the ultraviolet light irradiation crosslinking is carried on the insulating layer or the sheathing layer. Via detecting, the oxygen index of the insulating layer or the sheathing layer is larger than 30%, the vertical flaming experiment passes through UL-94 V0 level, the tensile strength is larger than 12Mpa, the elongation at break is larger than 350%, and the electric volume resistivity is larger than 8*10 omega.cm.

Description

technical field [0001] The invention belongs to the technical field of preparation methods of polyolefin cable materials, and in particular relates to insulation layer and sheath layer materials of ultraviolet light crosslinking expansion type phosphorus nitrogen flame-retardant polyolefin cables and a preparation method thereof. Background technique [0002] Cross-linked polyolefin materials have the characteristics of excellent electrical properties, high long-term use temperature, corrosion resistance, good pressure and heat resistance, and high mechanical strength, and are being increasingly used in the manufacture of cross-linked wires and cables. However, the main disadvantage of cross-linked polyolefin materials is that they are easy to catch fire and cause fires. At present, the most commonly used halogen-containing flame-retardant polyolefin materials will release a large amount of smoke and toxic, corrosive hydrogen halide and other gases when burning, which hinder...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/08C08L51/06C08K13/02C08J3/28H01B3/44H01B7/295C08K3/32C08K5/053C08K5/3492C08K5/521C08K3/38C08K3/34C08K3/36
Inventor 瞿保钧鲍文波叶磊马树军吴强华贾振山施文芳李巍
Owner HONGLONGJIANG ORIENT SCI & TECH
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