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Method for preparing low-density PVC foam thermal-insulation material by adding coal-base solid waste

A foam insulation material and low-density technology, applied in the field of chemical material preparation, can solve the problems of high temperature resistance, low thermal conductivity, poor compatibility of resin matrix, and inability to use insulation materials, etc., to achieve high specific compression strength, high dispersion, The effect of improving the microscopic morphology

Inactive Publication Date: 2018-01-26
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, less than 10% of the thermal insulation materials achieve Class A flame retardancy; less than 20% of the thermal insulation materials achieve Class B1 flame retardancy, and they are expensive; more than 70% of the thermal insulation materials are flammable and combustible foam insulation materials such as polystyrene and polyurethane. Material
Among various inorganic fillers, bulk coal-based solid waste such as desulfurized gypsum and fly ash has the characteristics of small particle size, high temperature resistance, low thermal conductivity, abundant resources, and low price. It is an ideal filler for rigid PVC. There are many work reports (Ning Jianhua, etc., a kind of waste PVC and fly ash composite material and its preparation method, CN201210459042.2; Xiang Lan, etc., using industrial solid waste to prepare the method for highly filled polyvinyl chloride or polyolefin composite material , CN201310253135.4; Hu Yong, a high-foaming furniture board with fly ash, CN201410522699.8), most of which adopt extrusion or molding process to prepare low-foaming composite boards, and focus on increasing the filling amount of desulfurized gypsum or fly ash and Plate mechanical strength, density greater than 500kg / m 3 , high thermal conductivity, can not be used as insulation material
[0005] Throughout the previous work, although a lot of work has been done on the preparation of low-density rigid cross-linked PVC foam materials with isocyanate as a cross-linking agent, the work of introducing coal-based solid waste as a filler to prepare low-density PVC foam insulation materials in this system It has not been reported yet. This is due to the high density of coal-based solid waste and poor compatibility with the resin matrix, which can easily cause problems such as filler agglomeration and settlement, cell damage, collapse and merger.

Method used

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  • Method for preparing low-density PVC foam thermal-insulation material by adding coal-base solid waste
  • Method for preparing low-density PVC foam thermal-insulation material by adding coal-base solid waste
  • Method for preparing low-density PVC foam thermal-insulation material by adding coal-base solid waste

Examples

Experimental program
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Effect test

Embodiment 1

[0041] 1) Mix 0.01mol / L sodium hydroxide aqueous solution and 200 mesh desulfurized gypsum at a mass ratio of 100:10 for 1 hour, filter and dry, and mix the obtained desulfurized gypsum with (3-aminopropyl)trimethoxysilane solution (silane Coupling agent, deionized water and ethanol mass ratio is 1:90:10) according to mass ratio 50:100 mixing treatment for 2 hours, obtain modified desulfurization gypsum after filtering and drying; toluene diisocyanate and modified desulfurization gypsum Mix evenly at a ratio of 1:1, and stir at 20°C for 0.5 hours to obtain a desulfurized gypsum-isocyanate composite intermediate;

[0042] 2) Mix epoxidized soybean oil, diglycidyl tetrahydrophthalate, N,N-diglycidyl p-aminophenol glycidyl ether and polyethersulfone at 100°C in a mass ratio of 5:60:10:1 Evenly, the composite epoxy resin is prepared;

[0043] 3) After premixing 100 parts of PVC, 5 parts of foaming agent, 2 parts of magnesium hydroxide and 1 part of ammonium molybdate, add 50 part...

Embodiment 2

[0046] 1) Mix 1 mol / L potassium hydroxide aqueous solution and 1000 mesh fly ash at a mass ratio of 100:60 for 2 hours, filter and dry, the obtained fly ash and (3-aminopropyl) triethoxysilane aqueous solution (silane coupling agent, deionized water and ethanol mass ratio are 5:90:10) by mass ratio 150:100 mixed treatment 4 hours, filter, obtain modified fly ash after drying; Diphenylmethane diisocyanate and The modified fly ash was mixed evenly at a mass ratio of 15:1, and stirred at 90°C for 2 hours to obtain a fly ash-isocyanate composite intermediate;

[0047] 2) Epoxy peanut oil, 4,5-epoxycyclohexane-1,2-dicarboxylate diglycidyl, tetraglycidylamine type epoxy resin and polyether ether ketone are mixed at 150°C in a mass ratio of 20:80 :30:10 mixed evenly to obtain compound epoxy resin;

[0048] 3) After premixing 100 parts of PVC, 15 parts of foaming agent, 6 parts of aluminum hydroxide and 5 parts of molybdenum oxide, add 300 parts of fly ash-isocyanate composite interm...

Embodiment 3

[0051] 1) Mix 0.02mol / L ammonia solution and 800 mesh desulfurized gypsum at a mass ratio of 100:30 for 2 hours, filter and dry, and the obtained desulfurized gypsum is mixed with N-(β-aminoethyl)-γ-aminopropyltrimethoxy Base silane solution (silane coupling agent, deionized water and ethanol mass ratio is 1:90:10) was mixed according to the mass ratio of 100:100 for 2 hours, filtered and dried to obtain modified desulfurized gypsum; The modified desulfurized gypsum is mixed evenly at a mass ratio of 5:1, and stirred at 70°C for 2 hours to obtain a desulfurized gypsum-isocyanate composite intermediate;

[0052] 2) Mix epoxy castor oil, 3,4-epoxycyclohexyl carboxylate, tetraglycidylamine type epoxy resin and polymethyl methacrylate at 150°C in a mass ratio of 20:80:10:2 Evenly, the composite epoxy resin is prepared;

[0053] 3) After premixing 100 parts of PVC, 10 parts of foaming agent, 3 parts of antimony trioxide and 2 parts of ferrocene, add 180 parts of desulfurized gypsu...

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Abstract

The invention relates to a method for preparing a low-density PVC foam thermal-insulation material by adding coal-base solid waste, belonging to the technical field of preparation of chemical engineering materials. The method comprises the following steps: carrying out surface etching on the coal-base solid waste so as to increase roughness, grafting an amino silane coupling agent, carrying out enhanced pre-crosslinking on the coal-base solid waste and multifunctional isocyanate, so as to obtain a coal-base solid waste-isocyanate composite intermediate; and mixing the coal-base solid waste-isocyanate composite intermediate, compound epoxy resin, PVC, a foaming agent, a flame retardant and a smoke inhibitor in a proportion so as to obtain paste, and carrying out high-temperature mold pressing and secondary foaming formation, so as to obtain the low-density PVC foam thermal-insulation material. The preparation method has the beneficial effects that the process is environmentally friendly, and the added value of a product is high. The PVC foam thermal-insulation material prepared by virtue of the method has the outstanding characteristics of high filling amount of coal-base solid waste, low density and heat conductivity coefficient, high specific compression strength and the like, further has B1-level flame retardance, can be used as thermal-insulation material and can be widely applied to the fields of buildings, cold-chain transportation and the like.

Description

technical field [0001] The invention relates to a method for preparing a low-density PVC foam insulation material by adding coal-based solid waste, and belongs to the technical field of chemical material preparation. The material can be used as thermal insulation material in construction, cold chain transportation and other fields. Background technique [0002] With the rapid development of modern society, the demand for lightweight and high-strength thermal insulation materials in the fields of construction and cold chain transportation is increasing. Taking the construction industry as an example, about one-third of my country's 40 billion square meters of existing buildings need energy-saving renovations. External wall insulation is the most important means of building energy saving. At present, less than 10% of the thermal insulation materials achieve Class A flame retardancy; less than 20% of the thermal insulation materials achieve Class B1 flame retardancy, and they...

Claims

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Application Information

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IPC IPC(8): C08L27/06C08L63/00C08K13/06C08K9/06C08K9/04C08K3/30C08K3/013C08J9/10
Inventor 向兰张清杰马蓬杨
Owner TSINGHUA UNIV