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Composite material for water pipes and preparation method thereof

A composite material and water pipe technology, applied in the field of water pipe materials, can solve problems such as poor flame retardancy, poor pressure resistance, rupture, etc., achieve excellent mechanical impact resistance performance, improve antibacterial properties and stability, and improve elasticity and flexibility. Effect

Inactive Publication Date: 2018-12-18
HEFEI ANLI ELECTRIC POWER ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing water pipes generally use PVC materials, but the flame retardant performance of PVC water pipes is not high enough, and it will emit a lot of black smoke and toxic gases when burning, such as carbon monoxide, benzene, naphthalene and other aromatic compounds, polluting the environment
In addition, the PVC water pipes on the market have poor pressure resistance and are prone to problems such as water leakage, water seepage, and rupture, which greatly reduce the service life of PVC pipes and limit their application range.
[0003] Chinese patent CN103772834B provides a plastic water pipe material, which is composed of the following components by weight: 30-60 parts of styrene thermoplastic elastomer; 45-60 parts of mineral oil; 5-15 parts of polyolefin; 5-15 parts of polyolefin thermoplastic elastomer; 0.1-5 parts of lubricant; and 0.1-0.5 parts of antioxidant, and also provide a preparation method of plastic water pipe material: using styrene thermoplastic elastomer as the base material , fully mixed with polyolefin thermoplastic elastomer and other raw materials to obtain plastic water pipe materials, styrene thermoplastic elastomer has good weather resistance, heat resistance, compression deformation resistance; the product has good plasticity and good extrusion stability, and can be Improve the tear strength, tensile strength and elongation at break of the plastic water pipe material, but the water pipe material of the present invention has poor mechanical shock resistance and low strength
[0004] Chinese patent CN106188736B discloses a material for underwater water delivery pipes, including the following materials in parts by weight: 80-90 parts of HDPE, 5-15 parts of silane coupling agent, 0.5-1 part of antibacterial agent, 20-25 parts of polyamideimide resin, 4-8 parts of octyl phenolic resin, 1-5 parts of metal salt nucleating agent, 2-3 parts of compatibilizer, 0.2-0.5 parts of antioxidant, the underwater water pipe material made with this formula has good antibacterial properties and fatigue resistance, the materials used at the same time have low toxicity, which can avoid water pollution caused by long-term use, but the materials have the disadvantages of poor flame retardancy, low strength, poor toughness and poor aging resistance

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A composite material for water pipes, comprising the following raw materials in parts by weight:

[0033] 50 parts of polypropylene, 15 parts of natural rubber, 10 parts of superfine calcium carbonate, 8 parts of modified bamboo charcoal, 3 parts of nano-zinc oxide, 3 parts of N-phenylmaleimide, 5 parts of glass fiber, and 5 parts of graphite powder , 2 parts of plasticizer, 1.5 parts of antioxidant, 1 part of silane coupling agent and 1.8 parts of heat stabilizer.

[0034] The preparation method of modified bamboo charcoal is:

[0035] (1) The bamboo charcoal ball mill is crushed through a 50-mesh sieve, added to a sulfuric acid solution with a mass fraction of 45%, heated to 40 degrees Celsius, stirred and mixed at a speed of 300 rpm for 2 hours, washed with deionized water, and dried;

[0036] (2) the bamboo charcoal powder after step (1) processing is mixed with distilled water according to the solid-liquid ratio of 0.3 gram: 1 milliliter, adopts ultrasonic breaker...

Embodiment 2

[0050] A composite material for water pipes, comprising the following raw materials in parts by weight:

[0051] 60 parts of polypropylene, 20 parts of natural rubber, 15 parts of superfine calcium carbonate, 15 parts of modified bamboo charcoal, 7 parts of nano-zinc oxide, 6 parts of N-phenylmaleimide, 10 parts of glass fiber, 10 parts of graphite powder , 5 parts of plasticizer, 2.5 parts of antioxidant, 3 parts of silane coupling agent and 2.8 parts of heat stabilizer.

[0052] The preparation method of modified bamboo charcoal is:

[0053] (1) The bamboo charcoal ball mill is crushed through an 80-mesh sieve, added to a sulfuric acid solution with a mass fraction of 45%, heated to 50 degrees Celsius, stirred and mixed at a speed of 500 rpm for 3 hours, washed with deionized water, and dried;

[0054] (2) The bamboo charcoal powder after step (1) is processed and distilled water are mixed according to the solid-liquid ratio of 0.3 gram: 1 milliliter, adopt ultrasonic break...

Embodiment 3

[0068] A composite material for water pipes, comprising the following raw materials in parts by weight:

[0069] 52 parts of polypropylene, 17 parts of natural rubber, 11 parts of superfine calcium carbonate, 10 parts of modified bamboo charcoal, 4 parts of nano-zinc oxide, 4 parts of N-phenylmaleimide, 6 parts of glass fiber, and 6 parts of graphite powder , 3 parts of plasticizer, 1.8 parts of antioxidant, 1.5 parts of silane coupling agent and 2.2 parts of heat stabilizer.

[0070] The preparation method of modified bamboo charcoal is:

[0071] (1) The bamboo charcoal ball mill is crushed through a 60-mesh sieve, added to a sulfuric acid solution with a mass fraction of 45%, heated to 45 degrees Celsius, stirred and mixed at a speed of 400 rpm for 2.5 hours, washed with deionized water, and dried;

[0072] (2) The bamboo charcoal powder after step (1) is processed and distilled water are mixed according to the solid-liquid ratio of 0.3 gram: 1 milliliter, adopt ultrasonic ...

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PUM

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Abstract

The invention discloses a composite material for water pipes and a preparation method thereof and relates to the field of water pipe materials. The composite material comprises, by weight, 50-60 partsof polypropylene, 15-20 parts of natural rubber, 10-15 parts of ultrafine calcium carbonate, 8-15 parts of modified bamboo charcoal, 3-7 parts of nanometer zinc oxide, 3-6 parts of N-phenyl maleimide, 5-10 parts of glass fibers, 5-10 parts of graphite powder, 2-5 parts of a plasticizer, 1.5-2.5 parts of an antioxidant, 1-3 parts of a silane coupling agent and 1.8-2.8 parts of a heat stabilizer. Through synergism of water pipe components, the composite material has good corrosion resistance, temperature resistance, anti-aging properties, excellent mechanical shock resistance, high strength andembrittlement resistance.

Description

technical field [0001] The invention relates to the field of water pipe materials, in particular to a composite material for water pipes and a preparation method thereof. Background technique [0002] With the intensification of urbanization, the construction of pipeline engineering is also in full swing. As an important part of pipeline engineering, water pipes are responsible for transporting water bodies. Existing water pipes are generally made of PVC materials, but PVC water pipes are not high enough in flame retardancy, and will emit a large amount of black smoke and toxic gases when burning, such as carbon monoxide, benzene, naphthalene and other aromatic compounds, polluting the environment. In addition, PVC water pipes on the market have poor pressure resistance and are prone to problems such as water leakage, water seepage, and rupture, which greatly reduces the service life of PVC pipes and limits their application range. [0003] Chinese patent CN103772834B provi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08L7/00C08K13/06C08K9/12C08K3/04
CPCC08L23/12C08K2201/014C08L2201/08C08L2203/18C08L7/00C08K13/06C08K9/12C08K3/04
Inventor 殷世尧
Owner HEFEI ANLI ELECTRIC POWER ENG CO LTD
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