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Polymer composite material containing micro-nano hybrid structure filler, and preparation method thereof

A technology of composite materials and structural fillers, applied in heat exchange materials, chemical instruments and methods, polycrystalline material growth, etc., can solve the problem of damage to polymer matrix processing performance, uneven distribution of whisker diameter, and reduction of aspect ratio, etc. problems, to achieve the effects of improving comprehensive mechanical properties, good reinforcement and toughening effect, high melt index and melt strength

Inactive Publication Date: 2020-06-19
ENN GRAPHENE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

There are some obvious deficiencies in this method: the preparation process of the star-shaped carbon black-carbon nanotube thermally conductive filler with multiple conductive spots is extremely complicated and time-consuming, and a large amount of organic solvents such as strong acid, tetrahydrofuran and DCC are needed; processing in high-concentration strong acid, It is very likely to destroy the structure of carbon nanotubes and reduce the aspect ratio (CrystEngComm 2012, 14, 4976-4979.), resulting in an increase in the thermal resistance of the carbon nanotube-matrix interface, which is not conducive to the formation of thermal network chains and the improvement of thermal conductivity of composite materials (Composites Part A: Applied Science and Manufacturing 2016,82,208-213.); the addition of thermally conductive filler is too large (the addition of the best embodiment and the matrix mass ratio are 111:100), which will affect the processing performance of the polymer matrix Damage, especially not suitable for the production of fibers, pipes, films and other products that require high melt strength
In addition to the need to use high-cost graphene oxide, this method also has some obvious shortcomings: in a preferred embodiment, in order to obtain a high thermal conductivity of the composite material (> 5W / mW), the inorganic thermal conductivity filler that needs to be added More than 65 parts, while the mass parts of the polyamide matrix is ​​less than 25, it is likely to cause great difficulties in the molding processing of composite materials and the shaping of complex products
However, there are some obvious defects in the preparation method of magnesium salt whiskers reported at present, for example, Du Juan et al. of Tsinghua University disclose a method for preparing magnesium oxide whiskers by an alcohol-hydrothermal method (Chinese Invention Patent Publication No. CN103088400A), but need to use a large amount of alcohol additives (accounting for 20-80% of total solution volume), the diameter distribution of gained whisker is uneven (0.62-1.49 μ m), length is on the low side (14.8-25.1 μ m), surface activity Not sure; people such as Jiang Yuzhi of Shenyang University of Technology disclosed a method for preparing nano-magnesium hydroxide whiskers by using basic magnesium sulfate whiskers (Chinese Invention Patent Publication No. CN103849924A), but sulfuric acid and sodium hydroxide need to be used. It is easy to cause the danger of production and the pollution of strong acid and strong alkali, and the surface activity of whisker products is also uncertain
In the prior art literature, the outstanding contribution of these whisker products in improving thermal conductivity in polymer composites is rarely reported.

Method used

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  • Polymer composite material containing micro-nano hybrid structure filler, and preparation method thereof
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  • Polymer composite material containing micro-nano hybrid structure filler, and preparation method thereof

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preparation example Construction

[0059] A preparation method of a polymer composite material containing a micro-nano hybrid structure filler, comprising the following steps:

[0060] Dissolve an appropriate amount of soluble carbonate or alkali and stabilizer in water, and stir evenly to obtain mixed solution A; at the same time, dissolve soluble magnesium salt in water, and stir uniformly to obtain solution B; add B evenly into A under normal temperature stirring state to obtain The uniform mixed solution C is left standing after mixing, and the insoluble magnesium salt crystals nucleate, grow, and precipitate, and after separation and drying, white magnesium carbonate whiskers or flocculent precipitates of magnesium hydroxide whiskers are obtained;

[0061] Stabilizer used in the present invention is one or more in polyethylene glycol, sodium dodecylbenzenesulfonate, fatty acid glyceride, polyethylene glycol p-isooctylphenyl ether or carboxymethyl cellulose, so The mass ratio of the stabilizer to water is 0...

Embodiment 1

[0075] Dissolve 5kg of sodium carbonate and 50g of polyethylene glycol p-isooctyl phenyl ether in 50kg of water, stir well to obtain mixed solution A; at the same time, dissolve 4.5kg of magnesium chloride in 50kg of water, stir well to obtain solution B; B was evenly added to A to obtain a uniform mixed solution C, which was left to stand at 25°C for 6 hours after mixing to obtain flocculent precipitates of white magnesium carbonate whiskers.

[0076] Centrifuge and dry the magnesium carbonate whisker precipitate, and calcinate at 700°C for 0.5 hours to remove free water, bound water and CO 2 molecules, resulting in white fluffy magnesium oxide whiskers.

[0077] After mixing 1 part of graphene nanosheets and 20 parts of magnesium oxide whiskers with 79 parts of polyethylene (PE), melt and mix them through a twin-screw extruder, extrude and granulate to obtain a PE composite material.

Embodiment 2

[0079] Dissolve 53kg of sodium carbonate and 5kg of carboxymethyl cellulose in 50kg of water, and stir evenly to obtain a mixed solution A; at the same time, dissolve 59.2kg of magnesium nitrate in 50kg of water, and stir evenly to obtain a solution B; add B evenly to A under stirring at room temperature , a uniform mixed solution C was obtained, and after mixing, it was left to stand at 20° C. for 12 hours to obtain flocculent precipitates of white magnesium carbonate whiskers.

[0080] Centrifuge and dry the magnesium carbonate whisker precipitate, and calcinate at 500°C for 6 hours to remove free water, bound water and CO 2 molecules, resulting in white fluffy magnesium oxide whiskers.

[0081] After mixing 10 parts of graphene nanosheets and 1 part of magnesium oxide whiskers with 89 parts of polypropylene (PP), melt and mix them through a twin-screw extruder, extrude and granulate to obtain a PP composite material.

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Abstract

The invention discloses a polymer composite material containing a micro-nano hybrid structure filler, and a preparation method thereof, wherein the composite material is composed of graphene nanosheets, magnesium salt whiskers and a polymer matrix. According to the invention, a stable, perfect and efficient heat-conducting network chain is constructed in a polymer matrix by adopting an organic-inorganic hybrid composed of multi-scale and multi-dimensional graphene nanosheets and magnesium salt whiskers, so that the heat-conducting property of the composite material is greatly improved under the condition of low filler addition amount while good melt processability is ensured; the hybrid structure filler also has good reinforcing and toughening effects on the composite material, and significantly improves the comprehensive mechanical properties of the composite material; and the method is simple in production process, easy to implement, rich in raw material source, safe, environment-friendly and low in production cost.

Description

technical field [0001] The invention relates to a polymer composite material containing a micro-nano hybrid structure filler and a preparation method thereof, in particular to a polymer composite material with high melt strength, high thermal conductivity, and high mechanical properties and a preparation method thereof. The invention belongs to the field of functional polymer composite materials. Background technique [0002] In recent years, with the rapid development of microelectronic packaging technology and integration technology, the output power of electronic components has become larger and smaller, and the high heat environment generated by heat accumulation will make the device's working stability poor and its life shortened. Therefore, the electronics industry puts forward higher requirements for the heat management system, and the heat conduction parts must be able to quickly dissipate the heat to avoid damage to the service life of the equipment. Although polym...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/12C08L23/20C08L77/02C08L55/02C08L81/02C08K3/04C08K7/08C09K5/14C30B29/10C30B29/16C30B29/62C30B7/14C30B1/00
CPCC08K3/041C08K7/08C08L27/18C09K5/14C30B29/10C30B29/16C30B29/62C30B7/14C30B1/00C08K2201/011C08K2201/014
Inventor 徐欢徐玮彤刘芳芳刘婷婷刘耘成李金来
Owner ENN GRAPHENE TECH CO LTD
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