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Thick paste quick-drying type weather-resistant and wear-resistant coating for wind turbine blades and preparation method thereof

A technology for wind power blades and wear-resistant coatings, applied in anti-corrosion coatings, polyurea/polyurethane coatings, coatings, etc., can solve the problems of low utilization rate of painting workshops, slow drying speed at room temperature, large blade volume, etc., and achieve drying speed. The effect of fast, excellent weather resistance and high construction efficiency

Active Publication Date: 2012-03-28
洛阳双瑞防腐工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, traditional polyurethane coatings are often applied in thin layers and the drying speed at room temperature is slow. On the one hand, the coating cycle is long and the coating efficiency is low; Low utilization rate of paint shop

Method used

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  • Thick paste quick-drying type weather-resistant and wear-resistant coating for wind turbine blades and preparation method thereof
  • Thick paste quick-drying type weather-resistant and wear-resistant coating for wind turbine blades and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] A: NH1420 50

[0071] NH1520 10.5

[0072] BYK-220S 0.8

[0073] EFKA4061 1.2

[0074] Fumed silica 1

[0075] Molecular sieve 1

[0076] Titanate coupling agent TC-101 2

[0077] Rutile titanium dioxide 15

[0078] ceramic powder 3

[0079] Mica powder 2

[0080] OK520 6

[0081] TINUVIN 384 0.1

[0082] Hydroxy-containing fluorine-modified siloxane with a molecular weight of 200 2.1

[0083] BYK-354 0.25

[0084] Airex 900 0.05

[0085] Xylene 2

[0086] Butyl acetate 2

[0087] Propylene glycol methyl ether acetate 1

[0088] B: 3090 resin 40

[0089] 1,2,6 Hexatriol 7

[0090] HDI 30

[0091] Nano silica 2.89

[0092] Silane coupling agent KH550 0.1

[0093] Triethylenediamine 0.01

[0094] Cyclohexanone 10

[0095] Propylene glycol methyl ether acetate 10

[0096] The preparation method is:

[0097] 1. Group A:

[0098] 1) Take the required amount of polyaspartic acid ester and add it to the dispersion tank. The diluent is a mixture of xyle...

Embodiment 2

[0106] A: NH1420 41

[0107] NH1520 18

[0108] AT-203 0.4

[0109] EFKA4050 0.4

[0110] Polyethylene wax 1.2

[0111] Ketimine 1.3

[0112] Silane coupling agent KH560 1

[0113] Rutile titanium dioxide 9.5

[0114] Sunfast Scarlet 0.5

[0115] Quartz Powder 10

[0116] Mica powder 5

[0117] PERGOPAK M2 3

[0118] TINUVIN 1130 1

[0119] Hydroxy-modified polysiloxane with a molecular weight of 100 0.1

[0120] BYK-355 0.1

[0121] Airex 910 0.5

[0122] Xylene 2

[0123] Butyl acetate 2

[0124] Propylene glycol methyl ether acetate 3

[0125] B: T1136 resin 60

[0126] Pentaerythritol 5

[0127] IPDI 15

[0128] Nano alumina 1.5

[0129] Silane coupling agent KH560 0.4

[0130] Dibutyltin dilaurate 0.1

[0131] Cyclohexanone 9

[0132] Propylene glycol methyl ether acetate 9

[0133] The preparation method of component A is the same as in Example 1.

[0134] The preparation method of component B is:

[0135] Mix T1136 resin, pentaerythritol, cyclohex...

Embodiment 3

[0139] A: NH1420 31

[0140] NH1520 30

[0141] BYK-163 0.4

[0142] EFKA4060 0.8

[0143] Polyamide Wax 1.1

[0144] Aldimine 1.1

[0145] Silane coupling agent KH570 0.5

[0146] Rutile titanium dioxide 10.5

[0147] Phthalo blue 0.5

[0148] Whisker silicon 6

[0149] Mica powder 4

[0150] OK412 3.5

[0151] TINUVIN 328 0.2

[0152] Hydroxyl-modified polysiloxane with a molecular weight of 50 0.19

[0153] BYK-356 0.2

[0154] Fomex N 0.01

[0155] Xylene 3

[0156] Butyl acetate 3

[0157] Propylene glycol methyl ether acetate 4

[0158] B: MX353 resin 30

[0159] Trimethylolpropane 20

[0160] h 12 MDI 28.45

[0161] Nano Titanium Dioxide 10

[0162] Silane coupling agent KH570 1.5

[0163] Cobalt naphthenate 0.05

[0164] Cyclohexanone 5

[0165] Propylene glycol methyl ether acetate 5

[0166] The preparation method of component A is the same as in Example 1.

[0167] The preparation method of component B is:

[0168] Mix MX353 resin, trimethy...

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Abstract

The invention discloses a thick paste quick-drying type weather-resistant and wear-resistant coating for wind turbine blades and a preparation method thereof, the coating takes poly-asparaginic acid ester and elastic resin-modified aliphatic isocyanate as base materials, a nano-material is adopted for being effectively bonded with a resin matrix, and appropriate auxiliaries and additives for enhancing the performances of the coating. The thickness of a film which is formed by the coating for the wind turbine blades once can achieve 300 mu m; furthermore, the drying speed is fast and the coating is less prone to bubbling; the weather resistance is excellent, and the coating has higher tensile strength and elongation at break, and prominent wear resistance and impact resistance; the performances of water resistance, chemical product resistance, wet heat resistance, salt mist resistance and high and low temperature resistance are excellent; and the coating has certain anti-pollution and anti-icing properties. The construction efficiency of the coating is high, the performances of the coating are particularly suitable for wind field environments in China, the service life of a unit can be prolonged and the maintenance cost can be reduced.

Description

[0001] The invention relates to an anti-corrosion coating technology, in particular to a thick paste quick-drying weather-resistant and wear-resistant coating for wind power blades and a preparation method thereof. Background technique [0002] Wind turbines are mostly located in deserts, mountains, coasts and seas away from human habitation. The environment is harsh. The blades need to withstand the erosion of ultraviolet radiation, strong wind and sand, rain, frost and other natural factors, as well as the abrasion of high-speed operation (the blades are the sharpest when the blades are running normally. The linear speed can reach 80m / s, and the average running time is 7000h / y. The air friction is 5~10 times that of ordinary cars, and the sand or raindrops in the wind will have a strong impact on the blade surface). Therefore, it is necessary to effectively coat and protect the blade surface to improve its anti-erosion ability, thereby increasing the service life of the entir...

Claims

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Application Information

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IPC IPC(8): C09D175/04C09D7/12C09D5/00C09D5/08
Inventor 张乐显张光马小强吕永刚
Owner 洛阳双瑞防腐工程技术有限公司
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