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Borate silicate aluminate glass bead, and preparation method thereof

A borosilicate aluminate and glass microsphere technology, applied in glass manufacturing equipment, glass molding, manufacturing tools, etc., can solve the problem of low compressive strength of hollow glass microspheres, unstable product quality, uneven bubble size, etc. problems, to achieve the effect of high uniformity of compressive strength, high yield and short melting time

Active Publication Date: 2017-06-20
中科雅丽科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Chinese patent CN101638295A discloses a kind of hollow glass microsphere and its production method, and gives "after melting and clarifying the mixed raw materials, 100 kg of cullet can be produced. The melting temperature and the corresponding clarification temperature are as follows: The manufacturing temperature is 1400-1550°C, and the clarification temperature is 1580°C”; the defect of this patent is that the melting and clarification process takes a long time, and the prepared hollow glass microspheres have low compressive strength
[0012] (2) In the process of preparing glass beads, if the clarification process is removed, there will be more bubbles in the glass liquid, and the size of the bubbles will be uneven, and the quality of the prepared product will be unstable.
[0013] (3) The compressive strength of the product is low
[0014] (4) Long melting time, high sintering temperature and high energy consumption

Method used

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  • Borate silicate aluminate glass bead, and preparation method thereof
  • Borate silicate aluminate glass bead, and preparation method thereof
  • Borate silicate aluminate glass bead, and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] Embodiment 1 A kind of preparation method of borosilicate glass microsphere

[0056] Include the following steps:

[0057] (1) Weigh raw materials

[0058] Weigh 2.6Kg of white carbon black, 0.9Kg of boric acid, 2Kg of calcium carbonate, 1.6Kg of sodium nitrate, 2.5Kg of aluminum nitrate, and 0.4kg of magnesium nitrate.

[0059] (2) Melting

[0060]Put the mixed raw materials into a glass melting furnace and melt at 900°C for 30 minutes.

[0061] (3) Water quenching

[0062] Then the molten glass is quenched with water.

[0063] (4) wet grinding

[0064] Pass the water-quenched cullet and water through a sand mill and ball mill to grind to 5-80 microns, D50=35-40 microns.

[0065] (5) spray drying

[0066] The precursor glass powder was obtained by spray drying.

[0067] (6) Pressure treatment

[0068] The dried precursor glass powder was first treated at 0.5MPa for 30 minutes, then increased to 1MPa for 5 minutes, and then reduced to -0.1Mpa at a speed of 0.1M...

Embodiment 2

[0077] Embodiment 2 A kind of preparation method of alumino-borosilicate glass beads

[0078] Include the following steps:

[0079] (1) Weigh raw materials

[0080] Weigh 2.7 Kg of white carbon black, 0.9 Kg of boric acid, 2 Kg of calcium nitrate, 1.8 Kg of sodium nitrate, 0.2 Kg of magnesium nitrate, 2.8 kg of aluminum nitrate, and 0.1 Kg of aluminum silicate.

[0081] (2) Melting

[0082] Put the mixed raw materials into a glass melting furnace and melt at 1000°C for 30 minutes.

[0083] (3) Water quenching

[0084] Then the molten glass is quenched with water.

[0085] (4) wet grinding

[0086] Pass the water-quenched cullet and water through a sand mill and ball mill to grind to 5-80 microns, D50=35-40 microns.

[0087] (5) spray drying

[0088] Afterwards, the precursor glass powder is obtained by spray drying.

[0089] (6) Pressure treatment

[0090] The dried precursor glass powder was first treated at 0.5MPa for 30 minutes, then increased to 1MPa for 5 minutes...

Embodiment 3

[0100] Embodiment 3 Raw material ratio optimization experiment

[0101] On the basis of Example 1, only the mass ratio of white carbon black, boric acid, and calcium carbonate was changed to prepare glass microspheres, and the compressive strength (80% survival content) was measured. See Table 1 for details.

[0102]

[0103] Boric acid and calcium carbonate are added to the raw materials to prepare and sinter to obtain boron oxide and calcium oxide respectively; the raw material white carbon black finally obtains silicon dioxide. It can be seen from Table 1 that boron oxide, calcium oxide and silicon dioxide can play a synergistic effect. Together increase the compressive strength of glass beads.

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Abstract

The invention provides a borate silicate aluminate glass bead. The borate silicate aluminate glass bead comprises, by mass, 50 to 58% of silica, 3 to 8% of boron oxide, 5 to 10% of alumina, 12 to 18% of sodium oxide, 8 to 15% of calcium oxide, 0 to 1.5% of magnesium oxide. The invention also provides a preparation method of the borate silicate aluminate glass bead. The preparation method comprises a step of raw material preparation, wherein a raw material comprises, by weight, 2.6 to 2.7 parts of carbon black, 0.7 to 0.9 part of boric acid, 2 to 2.3 parts of a calcium salt, 1.6 to 1.8 parts of sodium nitrate, 2.5 to 2.8 parts of aluminium nitrate, 0.2 to 0.4 part of magnesium nitrate, and 0 to 0.1 part of alumina silicate. The preparation method possesses following advantages: the finished product yield is high, water flotation is not needed, flotation ratio is 99% or higher, the compressive strength is high, quality is stable, and the density and the compressive strength are high in uniformity.

Description

technical field [0001] The invention provides a borosilicate alumino-silicate glass microsphere and a preparation method thereof, belonging to the technical field of inorganic non-metallic materials. Background technique [0002] Hollow glass microspheres are hollow glass spheres with a small size. They have the advantages of light weight, low thermal conductivity, compression resistance, high dispersion, sound insulation, electrical insulation and thermal stability. They are widely used in recent years. , A new lightweight material with excellent performance. [0003] Two methods are generally used to prepare hollow glass microspheres: soft chemical method and solid phase powder method. [0004] The Chinese patent (publication number CN102583973A) discloses a soft chemical preparation method of hollow glass microspheres and the hollow glass microspheres and their applications. The production method is a soft chemical method. 0-5%, density 0.1-0.7g / cm 3 , Compressive stre...

Claims

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Application Information

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IPC IPC(8): C03C12/00C03C6/04C03B19/10
Inventor 李昌村杜竹之吴继军付永强
Owner 中科雅丽科技有限公司
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