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A kind of ceramic filter purification material and preparation method thereof

A purification material and ceramic filtration technology, applied in ceramic products, chemical instruments and methods, separation methods, etc., can solve problems such as small drag coefficient, and achieve the effects of good taste, fresh air and multiple functions

Active Publication Date: 2019-08-06
JIANGSU RAMON ENERGY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide a ceramic filter material and its preparation method. The ceramic material can be washed with water, blown by wind, ultrasonically cleaned, baked at high temperature or returned to the furnace to burn the particles after the ceramic material is saturated to a certain extent. It can be reused after desorption from harmful substances, which can effectively save costs. Compared with PP and other materials, the ceramic air and water filter element has a higher hardness and a smaller drag coefficient at the same pore size. Compared with traditional materials with the same volume More pores, so the dust holding capacity is higher; it can purify, eliminate bacteria, deodorize, release negative ions and sub-oxygen, and small molecule water clusters. The filter pore size of this product can reach 6 nanometers, which can effectively filter E. coli, formaldehyde, Benzene, ammonia and other harmful substances function (coconut shell carbon fiber, catalyst and micropores can effectively block and remove formaldehyde, benzene and other harmful substances and odors, and block smaller harmful bacteria such as 0.5-1 micron Escherichia coli), while releasing negative ions and oxygen , Hydrogen ions (flowing water molecules in the air and water will produce natural electrolysis when flowing through magnesium-rich tourmaline spar, instantly electrolyze water molecule H2O, and generate H+ / OH- / H3O2 / 4H+ / O2); The air is cleaner and the nutrients are higher; 6-nanometer water molecules can be electrolyzed to achieve smaller nano-molecular cluster water, which can make the water safer and cleaner, with better taste, more minerals, higher absorption efficiency of the human body, and more efficacy Performance; and has high hardness of silicon crystal, extremely convenient transportation and installation, light weight, strong plasticity in shape, can adopt folding shape (corrugated) according to functional requirements, increase specific surface area by more than 3 to 8 times, extremely reduce resistance and improve purification Efficiency: Cylindrical, square, rectangular, trapezoidal, U-shaped and other shapes can be widely used in various purification equipment matching, purification efficiency can be customized, using multi-layer porcelain clay composite firing technology with different hole distances, can be used in one purifier It realizes primary filtration, fine filtration, high-efficiency filtration and even ultra-high-efficiency filtration, and multi-functional composite. Through the distinction of filter layer functions, it can realize primary filter layer, sterilization layer, remove carbon layer of harmful particles such as formaldehyde, ammonia benzene and TOVC, increase Multi-functional composites such as tourmaline layers of negative ions and oxygen are often added with activated carbon, nano-mineral crystals, tourmaline spar, thunderstone, diatomaceous earth, cold catalysts, catalysts, plant fibers, etc. to achieve different and more capable composites; Bacteria breeding, ceramic products are high-temperature fired products, the product itself will not breed bacteria (ceramic products have passed international certification is a product that will not breed bacteria); energy saving and environmental protection, the energy consumption of the product production process is extremely low (natural gas <0.8 m3 / m3; electricity <0.08kwh / m3), no waste gas, reusable, no social and environmental pollution problems, even if damaged and scrapped, it can be crushed as soil and fertilizer for crops and plant growth (the main material of the product is Soil, its own mineral content, etc. are higher than most soils)

Method used

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  • A kind of ceramic filter purification material and preparation method thereof

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Effect test

Embodiment 1

[0021] Grind various materials separately, the main material kaolin is mixed in a ratio of 70-80%, and the auxiliary materials crystalline quartz, clay, coconut shell activated carbon, borax powder, foaming agent, titanium oxide, zirconia, borax powder, etc. are mixed in a ratio of 20-80%. 30%, the main ingredients and auxiliary materials are mixed to form the primary filter layer 1 whose main components are kaolin, borax powder, foaming agent, clay and crystalline quartz, and the main ingredients and auxiliary materials are mixed to form kaolin, rare earth and The sterilization layer 2 of the cold catalyst, the main material and the auxiliary material are mixed into an electrolytic adsorption layer 3 whose main components are kaolin, tourmaline, radium stone titanium oxide, zirconia, coconut shell activated carbon, foaming agent, and catalyst. The primary filter layer, the sterilization layer and the electrolytic adsorption layer are tightly bonded together, mixed at a low tem...

Embodiment 2

[0029]Grind various materials separately, the main material kaolin is mixed with 30-50%, auxiliary materials crystalline quartz, coconut shell activated carbon, catalyst, magnesium-rich tourmaline spar, radium stone, titanium oxide, zirconium oxide, borax powder, etc. The input ratio is 50-70%, of which the coconut shell activated carbon accounts for the highest proportion in the auxiliary materials, which is molded at low temperature, made into 1-3mm diameter balls by rolling machine, and fired at high temperature to make spherical ceramic particles, which are used to absorb formaldehyde in the air, Benzene, TOVC and other harmful gases;

[0030] The preparation method of the ceramic filter purification material comprises the following process steps:

[0031] Its main material and its auxiliary materials are ground and screened with a 130 mesh screen;

[0032] Take half of the main ingredients and auxiliary materials and grind them finely to 1-3 micron particles;

[0033] K...

Embodiment 3

[0037] Grind various materials separately, the main material kaolin is mixed with a ratio of 50-70%, auxiliary materials crystalline quartz, tourmaline, magnesium-rich tourmaline spar, radium stone, clay, borax powder, catalyst, titanium oxide, zirconium oxide, The mixing ratio of borax powder and the like is 30-50%. Among them, the material with the highest proportion in the auxiliary materials is tourmaline. The main material and auxiliary materials are mixed to form kaolin, borax powder, foaming agent, clay and crystalline quartz. The primary filter layer, the main material and auxiliary materials are mixed to form a sterilization layer whose main components are kaolin, rare earth and cold catalyst, and the main materials and auxiliary materials are mixed to form a main component of kaolin, tourmaline, radium stone titanium oxide, oxide Zirconium, coconut shell activated carbon, foaming agent, electrolytic adsorption layer of catalyst, the primary filter layer, sterilizing l...

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Abstract

The invention discloses a ceramic filter purifying material which comprises main materials and auxiliary materials. The main materials are kaolin, the mixing amount of the kaolin is 20%-80% in weight percentage, the auxiliary materials comprise tourmaline, radium stones, rare earth, crystal quartz, clay, powdered borax, foaming agents, catalysts, cocoanut active charcoal, titanium oxide and zirconium oxide, and total mixing amount of the auxiliary materials is 20%-80% in weight percentage, filtering holes with irregular hole diameters are uniformly formed in the inside and the outer surface of the ceramic filter purifying material, the diameter of each filtering hole ranges from 0.01 micrometer (10 nanometers) to 500 micrometers (0.5 millimeter), the volume of each filtering hole is 0.02-1.5cm<3> / g, surface scratch hardness reaches grade 6, compression-resistant hardness is 100-170kg / cm<2>, the weight is 0.09-0.21g / cm<3>, the hole diameter of one side is large, and the hole diameter of the opposite side is small, so that a conical structure is formed. The preparation method of the materials includes the steps: grinding the main materials and the auxiliary materials, screening the grinded mixture by the aid of a 100-150-mesh sieve, and grinding parts of materials to form particles with the diameter ranging from 1 to 3 micrometers; firing and simultaneously mixing the mixture at the temperature ranging from 60 DEG C to 80 DEG C; performing pressing formation; firing clay at the temperature ranging from 800 DEG C to 1300 DEG C to form ceramic products. The ceramic filter purifying material is high in hardness, environmentally friendly, healthy and reusable.

Description

technical field [0001] The invention relates to a ceramic material capable of filtering air and water and a preparation method thereof, especially a ceramic material capable of adsorbing harmful substances such as benzene and formaldehyde in the air, which has high purification efficiency, high hardness, multiple functions, light weight, shapeability, A ceramic material capable of being compounded, attached (repeatedly used), recyclable, non-contaminating, energy-saving and environmentally friendly, and improving the quality of filtered water, and a preparation method thereof. Background technique [0002] At present, the high-efficiency air filter on the market is called (HEPA), most of which use fine glass fiber, paper, etc. as the filter medium, or use PP spray material or paper spray material to achieve the filtration of fine particles in the air ( Up to 0.3 microns), at the same time, by adding activated carbon powder layer to filter harmful gases, adding sponge layer f...

Claims

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Application Information

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IPC IPC(8): B01D39/20B01J20/20C04B38/02C04B33/13C04B35/622
CPCB01D39/2068B01J20/20C04B33/13C04B35/622C04B38/02C04B2235/3205C04B2235/3232C04B2235/3244C04B2235/3409C04B2235/3418C04B2235/3472C04B2235/40C04B2235/422
Inventor 程德明
Owner JIANGSU RAMON ENERGY TECH
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