Method for using sulphur gas for reducing waste sulfuric acid to prepare liquid sulfur dioxide and sulfuric acid

A liquid sulfur dioxide and sulfur dioxide technology, applied in chemical instruments and methods, sulfite preparation, sulfur compounds, etc., can solve problems such as high power consumption, high investment, and affecting the quality of finished acid

Active Publication Date: 2018-12-21
上海三夫工程技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) High-temperature incineration regeneration needs to consume a lot of fuel and energy, and the operating cost is high;
[0006] (2) Combustion produces a large amount of CO 2 Together with the nitrogen and other inert gases brought in by the air, existing in the furnace gas reduces the furnace gas SO 2 concentration, which increases carbon emissions and pollutes the environment;
[0007] (3) CO produced by burning fossil fuels 2 And bring into the air, etc., the furnace gas contains SO 2 Low concentration, large equipment specifications for purification, conversion and absorption systems, high power consumption, high investment, and high cost of regeneration of waste sulfuric acid;
[0008] (4) Nitrogen in the fuel and air will undergo side reactions during high-temperature incineration to generate NO and NO 2 , the product concentrated sulfuric acid will also contain impurity HNO 2 、HNO 3 , the acid color is deep, affecting the quality of the finished acid, and the final exhaust gas will also contain NO X , will inevitably pollute the environment
Though there is the liquid ambient temperature condition of maintaining reaction temperature 200~250 ℃ in this invention application process, this temperature is corresponding to w(H 2 SO 4 ) 79-89% boiling point temperature of sulfuric acid solution, at this temperature, the water vapor in the reactor will evaporate, increasing the concentration of sulfuric acid. The evaporation intensity on the surface of the kettle is very limited. To maintain a high concentration of sulfuric acid in the reactor, the volume of the reactor and the evaporation surface area must be large enough to make the reaction time long enough; while the volume and area of ​​the actual reactor in a large-scale industrial production device are Limited, it is difficult to maintain the decrease of sulfuric acid concentration caused by the consumption of sulfuric acid in the reaction, which will definitely affect the reaction efficiency and the progress of the reaction. is completely broken down
[0013] (2) Cannot effectively remove organic impurities in waste sulfuric acid
The composition, content, and properties of organic matter in wast...

Method used

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  • Method for using sulphur gas for reducing waste sulfuric acid to prepare liquid sulfur dioxide and sulfuric acid

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0084] Such as figure 1 As shown, the waste sulfuric acid w(H 2 SO 4 )50~52%, organic matter content w5~8%, water content 35~40%, raw material quantity 50t / h, after being pumped, self-cleaning and filtered, then sent to evaporate and concentrate to w(H 2 SO 4 ) 65%, and then pumped into the first washing tower of the purification and dust removal system, after being circulated and washed with the hot furnace gas from the waste heat (boiler), the temperature rises to 160-180°C, and the concentration rises to w(H 2 SO 4 ) to 73-75%, and then pump the preheated waste sulfuric acid to the heat exchanger, heat it to 190-200°C with the by-product steam of the waste heat recovery system, and then enter the sulfuric acid gasification and cracking furnace, and maintain the temperature of the cracking furnace through the electric heater The temperature is 500-650°C. The sulfuric acid in the waste sulfuric acid is quickly gasified into sulfur trioxide gas and water vapor, and the liq...

Embodiment 2

[0092] As shown in reference 1, the alkylation by-product waste acid, the main component is w(H 2 SO 4)84~86%, hydrocarbon mass fraction 8~12%, raw material amount 120t / h, temperature ~30℃ raw material waste sulfuric acid is sent to waste sulfuric acid regeneration through pump and self-cleaning filter to remove mechanical debris and large particle solids The treatment device, after directly washing and exchanging heat with the hot furnace gas from the waste heat boiler, the temperature rises to 160°C, and then is heated to 210-230°C by the by-product steam of the waste heat recovery system to approach the gasification point, and then enters sulfuric acid gasification and cracking The temperature of the gasification and cracking furnace is maintained at 450-650°C by an electric heater. The sulfuric acid in the waste sulfuric acid is quickly gasified and decomposed into sulfur trioxide gas and water vapor, and the liquid organic matter is gasified and cracked into small molecul...

Embodiment 3

[0099] Get 15.0t / h of the liquid sulfur dioxide product in Example 2, adopt w(NaOH)30% sodium hydroxide solution~66t / h to wash and absorb after heating and vaporizing, and concentrate to w(NaOH) through spray evaporation 2 SO 3 ) 63~65%, decrystallization and drying to get anhydrous sodium sulfite product, product sodium sulfite purity w(Na 2 SO 3 )>97.2%, iron w(Fe)<0.003%, water insoluble matter ≤0.02%, sulfate ≤2.2%, chloride ≤0.08%, in line with national standards: anhydrous sodium sulfite standard (HG / T2967-2010) middle class product quality requirements.

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Abstract

The invention relates to a method for using sulphur gas for reducing waste sulfuric acid to prepare liquid sulfur dioxide and sulfuric acid. Sulphur is gasified into the high-temperature sulphur gas,the raw material waste sulfuric acid is washed, evaporated, concentrated and split into gas, the two streams of gas is reacted in a reduction furnace to make sulfur trioxide in the waste sulfuric acidsplit gas reacted with the gas sulphur to generate sulfur dioxide gas, organic matters, powdered carbon and the like in the waste sulfuric acid split gas generate sulfur dioxide, carbon dioxide, carbon monoxide, nitrogen, hydrogen chloride, water and the like, reduced furnace gas is subjected to complete combustion, waste heat recovery, purification and drying to obtain sulfur dioxide gas, part of the sulfur dioxide is liquefied to prepare a high-purity liquid sulfur dioxide product, and sulfur dioxide-containing gas which is not liquefied and the other part of the sulfur dioxide gas are mixed, and are subjected to conversion and absorption to prepare the concentrated sulfuric acid. Compared with the prior art, the method has the advantages that low temperature is used for conducting purification, concentration and regeneration resource utilization on the waste sulfuric acid to prepare high-quality liquid sulfur dioxide and concentrated sulfuric acid products, meanwhile, impurities ofthe organic matters, salt and the like in the waste sulfuric acid are subjected to proper harmless treatment, no secondary pollutants are generated, and resource recycling and environmental friendliness are achieved.

Description

technical field [0001] The invention relates to chemical products, in particular to a method for producing liquid sulfur dioxide and sulfuric acid by reducing waste sulfuric acid with sulfur gas. Background technique [0002] The existing chemical production uses concentrated sulfuric acid as a catalyst and dehydrating agent. After being used in the production process, the concentration of sulfuric acid decreases and contains organic matter, salt and water. The concentrated sulfuric acid becomes waste sulfuric acid and sulfur-containing waste liquid. These production units include alkylation units for increasing the octane number of gasoline, sulfuric acid titanium dioxide units, pigment units, acrylonitrile units, methyl methacrylate units, nitration units for explosives and pesticides, chlor-alkali units, acetylene units, ferrous acid units Washing device, hydrofluoric acid drying device, sulfonation device, etc. If the industrial waste sulfuric acid is not properly dispo...

Claims

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Application Information

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IPC IPC(8): C01B17/765C01B17/50C01B17/62
CPCC01B17/502C01B17/62C01B17/765C01P2006/80Y02P20/129Y02P20/10
Inventor 张国兴庞仁杰
Owner 上海三夫工程技术有限公司
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