Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Resourceful treatment method and treatment system for LED-MOCVD ammonia-containing waste gas

A treatment method and technology of a treatment system, which are applied in the field of LED-MOCVD ammonia-containing waste gas resource treatment method and treatment system thereof, can solve the problems of complex waste gas composition, large acid consumption, and low ammonia gas recovery rate.

Inactive Publication Date: 2020-09-25
BEIJING CYCLE COLUMBUS ENVIRONMENTAL SCI & TECH
View PDF16 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the water absorption method cannot handle H 2 , and there is still ammonia smell in the tail gas treated by this method, there are certain limitations
The acid absorption method usually uses dilute sulfuric acid and NH 3 Perform neutralization reaction to generate ammonium salt aqueous solution. This method has better effect, but neutralization needs to consume a large amount of acid, and the cost of treating ammonium salt wastewater is very high
In view of the high purity and high price of the gas used in the MOCVD process, the use of the above treatment methods will cause waste of available gas in the tail gas, and will also bring new environmental problems
[0004] Chinese patent application number 201210244528.4 proposes a MOCVD tail gas recovery method, which uses an adsorption bed of alkaline earth metal chloride to adsorb ammonia gas, condenses it into liquid ammonia, and then carries out rectification and purification through a rectification tower. The hydrogen is vented, resulting in a waste of raw materials; and the use of rectification tower rectification treatment requires multiple purifications to obtain the target product, and the production cost is relatively high
[0008] Due to the complex components in the waste gas, the above-mentioned treatment methods for direct pressure swing adsorption or separation of ammonia from ammonia-containing waste gas have relatively long process flow, high energy consumption, high operating cost, and relatively low recovery rate of ammonia gas.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Resourceful treatment method and treatment system for LED-MOCVD ammonia-containing waste gas

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] The LED-MOCVD waste gas containing ammonia in a semiconductor research institute has an ammonia content of 0.5%.

[0037] Step 1: After the ammonia-containing waste gas is passed through a 200-mesh bag filter to remove mechanical impurities, it is sprayed and absorbed by acid. The concentration of sulfuric acid used is 1%, and the ammonia absorption rate is 99.95%.

[0038] (2) The spray absorption liquid is ammonium sulfate solution, add 1% sodium hydroxide solution to adjust the pH to 10, and the NH in the solution 4 + All converted to NH 3.

[0039] (3) Contains NH 3 The solution enters the hydrophobic membrane system for deamination, and the pressure difference on both sides of the membrane is controlled to be 10kpa. The purity of the ammonia gas on the ammonia gas side is 99.999%, and the moisture content is 0.001%.

[0040] (4) The ammonia gas recovered by the hydrophobic membrane system is further dried and dehydrated, and the dehydration method is drying. ...

Embodiment 2

[0044] A company's LED-MOCVD waste gas containing ammonia, the ammonia content is 3.2%.

[0045] Step 1: Ammonia-containing exhaust gas passes through a 200-mesh filter bag filter to remove mechanical impurities, and then undergoes acid spray absorption. The concentration of sulfuric acid used is 6%, and the ammonia absorption rate is 99.98%.

[0046] (2) The spray absorption liquid is ammonium sulfate solution, add 1% sodium hydroxide solution to adjust the pH to 12, and the NH in the solution 4 + All converted to NH 3 .

[0047] (3) Contains NH 3 The solution enters the hydrophobic membrane system for deamination, and the pressure difference on both sides of the membrane is controlled to be 50kpa. The purity of the ammonia gas on the ammonia gas side is 99.9994%, and the moisture content is 0.0006%.

[0048] (4) The ammonia gas recovered by the hydrophobic membrane system is further dried and dehydrated, and the dehydration method is pressure swing adsorption. The puri...

Embodiment 3

[0052] The LED-MOCVD waste gas containing ammonia in a semiconductor research institute has an ammonia content of 1.4%.

[0053] Step 1: After the ammonia-containing waste gas is passed through a 200-mesh bag filter to remove mechanical impurities, it is sprayed and absorbed by acid. The concentration of sulfuric acid used is 3%, and the ammonia absorption rate is 99.98%.

[0054] (2) The spray absorption liquid is ammonium sulfate solution, add 3% sodium hydroxide solution to adjust the pH to 11, and the NH in the solution 4 + All converted to NH 3 .

[0055] (3) Contains NH 3 The solution enters the hydrophobic membrane system for deamination, and the pressure difference on both sides of the membrane is controlled to be 20kpa. The purity of the ammonia gas on the ammonia gas side is 99.9996%, and the moisture content is 0.0004%.

[0056] (4) The ammonia gas recovered by the hydrophobic membrane system is further dried and dehydrated, and the dehydration method is drying...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Resistivityaaaaaaaaaa
Resistivityaaaaaaaaaa
Resistivityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a resourceful treatment method for LED-MOCVD ammonia-containing waste gas. A membrane treatment method is used for resourceful treatment on the LED-MOCVD ammonia-containing waste gas. The method comprises the following steps: filtering the waste gas to remove impurities, and performing acid spraying absorption on the waste gas to remove ammonia gas so as to obtain an ammonium sulfate solution; and adjusting the pH value of the ammonium sulfate solution to 10-12, allowing the ammonium sulfate solution to enter a hydrophobic membrane system for deep deamination, and allowing the deaminated sulfate solution to enter a bipolar membrane electrodialysis system for acid-base regeneration, wherein the total recovery rate of ammonia gas is greater than or equal to 99.5%, soresourceful treatment is realized. By means of the treatment method, ammonia resources in the LED-MOCVD ammonia-containing waste gas are recycled in the form of electronic-grade high-purity ammonia, the ammonia recovery rate is larger than 99.5%, the purity of recovered ammonia gas is larger than 99.99999%, secondary pollution is avoided, and recycling and harmless treatment of the ammonia-containing waste gas are truly achieved.

Description

technical field [0001] The invention belongs to the field of waste gas resource treatment, and in particular relates to an LED-MOCVD ammonia-containing waste gas resource treatment method and a treatment system thereof. Background technique [0002] The exhaust gas produced by the LED epitaxy technology prepared by MOCVD (metal organic chemical vapor phase epitaxy) is relatively harmful, and the exhaust gas mainly contains N 2 、H 2 , NH 3 , a small amount of metal ions, particles, arsine, methane, water, carbon monoxide, carbon dioxide, oxygen and other impurity components, etc., need to be treated before they can be discharged. The commonly used methods generally include combustion method, water absorption method and acid absorption method. [0003] The combustion method decomposes ammonia into hydrogen and nitrogen by heating the catalyst bed. h 2 and NH 3 The ignition point and the combustion concentration range of the mixture are quite different, and the combustion...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B01D53/78B01D53/58B01D46/02B01D53/96C01C1/12C01C1/02B01D61/42C02F1/44
CPCB01D46/02B01D53/58B01D53/78B01D53/965B01D61/422B01D2251/206B01D2251/304C01C1/024C01C1/12C02F1/441C02F2103/04C02F2103/18Y02A50/20
Inventor 刘晨明李志强陶莉李雅
Owner BEIJING CYCLE COLUMBUS ENVIRONMENTAL SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products