A kind of water-based self-drying/quick-drying sand casting coating and preparation method thereof

A casting coating and self-drying technology, which is applied to casting molding equipment, coatings, casting molds, etc., can solve the problems of poor suspension stability of coatings, no time thixotropy, long self-drying time, etc., and achieve good brushability. Leveling, not deteriorating the strength of molding sand, and improving the quality of castings

Active Publication Date: 2016-01-20
广东省铸力铸材科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, alcohol-based coatings have the following problems: methanol is toxic and highly irritating to the human optic nerve, and long-term exposure of workers can easily lead to blindness in the eyes; although ethanol and isopropanol are non-toxic and odorless, they are volatile and volatile together with methanol. Inflammable and explosive Class A dangerous goods, safety accidents are prone to occur during the production, transportation, storage and use of coatings, which is not convenient for long-distance transportation and storage of products, and deteriorates safety production conditions; ethanol and methanol are also important automotive energy and basic chemical raw materials ;The suspension stability of the paint is poor, it does not have time thixotropy, the brush marks are serious when brushing, and it is difficult to level, and the organic components in it will produce toxic gas when the metal liquid is poured, the amount of gas is large, and the casting is prone to pore defects , but also pollute the working environment and affect the health of workers
The disadvantages of this coating are: the self-drying time is longer (5h), and the amount of gas generation is large
[0010] The drying speed of the above-mentioned one-component water-based self-drying / quick-drying coatings at home and abroad is relatively slow, and needs to be further improved

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Example 1: Water-based self-drying / quick-drying chromite powder coating

[0032] Components and content: 100 parts of chromite powder, 2 parts of dispersing suspending agent, 3 parts of self-crosslinking styrene-acrylic emulsion at room temperature, 3 parts of quick-drying silica sol, 0.2 parts of water reducer, 1.0 part of defoamer, 0.2 parts of preservative parts, 40 parts of tap water. The above-mentioned components are prepared according to the preparation method of the above-mentioned paint.

[0033] The coating is used for the production of high chromium alloy steel impeller castings by the acid no-hardening furan resin sand process. A coating with a thickness of about 0.5mm can be completely dried within 2.5 hours at 30°C to 34°C and a relative humidity of 65% to 71%. After the process is completed, most of the coating is automatically peeled off in flakes. After shot blasting, only a small amount of sand sticks to the corner of the casting, and no pores are f...

Embodiment 2

[0034] Example two: Water-based self-drying / quick-drying zirconium-containing composite silicate and zircon powder composite coating

[0035] Components and content: 80 parts of zirconium-containing composite silicate powder, 15 parts of zircon powder, 5 parts of talc powder, 5 parts of iron oxide red powder, 3 parts of dispersing agent, 2 parts of self-crosslinking styrene-acrylic emulsion at room temperature, quick-drying 8 parts of silica sol, 1 part of water reducer, 1.5 parts of defoamer, 45 parts of tap water. The above-mentioned components are prepared according to the preparation method of the above-mentioned paint.

[0036] The coating is used in the acid no-hardening furan resin sand process to produce thick and large pump cover iron castings. A coating with a thickness of about 0.7mm can be completely dried within 2.5 hours at 30°C to 34°C and a relative humidity of 65% to 71%. After the process is completed, most of the coating is automatically peeled off in pi...

Embodiment 3

[0037] Example 3: Water-based self-drying / quick-drying zirconium-containing composite silicate powder coating

[0038] Components and content: 100 parts of zirconium-containing composite silicate powder, 3 parts of dispersing suspending agent, 5 parts of self-crosslinking styrene-acrylic emulsion at room temperature, 6 parts of quick-drying silica sol, 1.5 parts of water reducing agent, 0.2 parts of defoaming agent, 0.5 parts of preservatives, 50 parts of tap water. The above-mentioned components are prepared according to the preparation method of the above-mentioned paint.

[0039] The coating is used for CO 2 Ordinary carbon steel rim castings are produced by blowing and solidifying water glass sand process. A coating with a thickness of about 0.8mm can be completely dried within 3.0 hours at an ambient temperature of 33°C to 35°C and a relative humidity of 54% to 60%. After the process is completed, the coating is automatically peeled off in pieces, and there is no san...

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Abstract

The invention provides a water-based self-drying / quick-drying sand casting paint with fast drying speed, little / no pollution, safe use, low production cost and high sintering peeling rate and a preparation method. The present invention uses natural refractory materials such as zircon powder, chromite powder or zirconium-containing composite silicate powder as the base material without calcination or electric melting treatment, and adopts normal temperature curing type modified high molecular polymer as the main normal temperature Self-drying / low-temperature quick-drying binder, while using quick-drying silicate binder as the main high-temperature binder, using a high-efficiency composite suspension dispersant with high refractoriness and low thermal shrinkage, and adding an appropriate amount of high-efficiency Water reducer and defoamer to produce high solids (non-volatile content), low permeability water-based quick-drying / self-drying coatings for cast steel and cast iron series, which have excellent thixotropy and brushability and fast drying Performance, to achieve the purpose of saving energy, improving the environment, and improving the quality of castings. The invention can be applied to the field of casting coatings.

Description

technical field [0001] The invention relates to a sand casting coating, in particular to a water-based self-drying / quick-drying sand casting coating and a preparation method of the coating. Background technique [0002] Sand casting coatings are mainly divided into alcohol-based coatings and water-based coatings according to the type of solvent. [0003] At present, alcohol-based coatings using methanol, ethanol and isopropanol as solvents are widely used in China. They are ignited and burned immediately after application, and have the characteristics of fast curing and less labor-hour consumption. [0004] Ordinary water-based coatings that use tap water as a solvent are generally placed in a heating furnace for a long time to dry after application, or are baked with a natural gas, coal gas, or diesel flame spray gun. They are safe, reliable, convenient to transport, low in price, clean and pollution-free, Suspension and stable brushing performance and other characteristic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
Inventor 冯胜山谢树忠刘春晶张传波梁家豪高运华李方义徐幼喜
Owner 广东省铸力铸材科技有限公司
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