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Microcrystalline foam wall block produced by tailing sand and its manufacturing method

A technology of microcrystalline foaming and manufacturing methods, which is applied in the field of construction engineering materials, and can solve problems such as large deformation difference of plastering mortar, poor thermal insulation effect, and hollow bricks on external walls, so as to make up for poor thermal insulation performance and reduce environmental pressure , The effect of simple masonry construction

Active Publication Date: 2017-09-12
BEIJING HUIERJIU MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this complex construction method has huge potential problems, which usually appear after a period of time after the construction is completed, or after the temperature cycle changes in winter and summer.
There are four main problems: ①The insulation layer is falling off, which is manifested by the displacement, hollowing and falling off of the insulation board; ②The plastering layer is cracked, which is manifested by the large deformation of the plastering mortar and cracks; ③Indoor condensation, which mainly occurs on the window Nearby, it manifests as indoor frost and condensation, and the wall is damp and moldy; ④The external wall bricks are hollow and falling off, which is manifested as the external wall bricks and materials are hollow and falling off, which not only makes the wall surface unsightly, but also prone to accidents
Inorganic thermal insulation materials have good fire performance. They belong to Class A non-combustible in the fire protection standard. They do not burn or spread in the initial stage of fire, but they also cannot withstand high temperature fire attack. It starts to pulverize above 650°C, and it will be burned into a handful of powder in a real fire, which cannot effectively protect buildings
Moreover, its thermal insulation effect is poor, its capacity is large, it is easy to absorb water, and its weather resistance is poor, so it is difficult to achieve energy saving of 75%.

Method used

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  • Microcrystalline foam wall block produced by tailing sand and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] In terms of weight percentage, glass-ceramic frit made of quartz sand as the main raw material is 70%, potassium phosphate 2%, silicon carbide 2%, cullet 20%, dolomite 5%, limestone 1%, according to the above components and dosage For batching, put the obtained mixture into a ball mill to grind to obtain 350-mesh tailings microcrystalline composite fine powder, use a vibrating sieve to take 1-3mm white sand particles as decorative fabrics, and use an automatic distributing machine in the combined refractory mold Scatter and scrape the fine powder of tailing sand microcrystalline composite material and white sand in sequence respectively. According to the thickness ratio requirements, spread the fine powder of tailing sand microcrystalline composite material as foam material to 30% of the capacity of the combined mold, and use it as a decorative surface The white sand spread is 2% of the combined mold capacity, and the spreaded combined mold is sent to the roller kiln for...

Embodiment 2

[0057] In terms of weight percentage, 75% of glass-ceramic frit made of aeolian sand as the main raw material, 5% of boric acid, 10% of waste ceramics, 2% of glass powder, 3% of soda ash, and 5% of carbon black, according to the above components and The amount is used for batching, and the obtained mixture is ground in a ball mill to obtain a 400-mesh tailings microcrystalline composite fine powder. The glass-ceramic material made of aeolian sand as the main raw material is used as a decorative fabric. In the combined refractory mold, the tailing sand microcrystalline composite material fine powder and the glass ceramic material are spread and scraped in turn, and according to the thickness ratio requirements, the tailing sand microcrystalline composite material fine powder used as the foam material is spread to the capacity of the combined mold 30% of the combined mould, the white sand used as the decorative surface is spread to 5% of the capacity of the combined mold, and the...

Embodiment 3

[0059] In terms of weight percentage, 70% of glass-ceramic frit made of iron tailings as the main raw material, 1.5% of boric acid, 12% of cullet, 10% of glaze, 1.5% of silicon carbide, and 5% of gypsum, according to the above components and The amount is used for batching, and the obtained mixture is ground in a ball mill to obtain a 250-mesh tailings microcrystalline composite fine powder, and a crusher and a vibrating screen are used to prepare 80-mesh aeolian sand 40% and 60-mesh iron tailings respectively 60% of the glass-ceramic material made of the main raw material is used as a decorative fabric after mixing, and the fine powder of tailing sand and microcrystalline composite material and the decorative fabric are respectively spread and scraped in sequence in the combined refractory mold with an automatic distributing machine, according to the thickness ratio It is required that the fine powder of the tailing sand and microcrystalline composite material used as the foam...

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Abstract

The invention discloses a microcrystalline foamed wall block produced by use of tailings and a manufacturing method of the microcrystalline foamed wall block. According to the microcrystalline foamed wall block, a decorative surface layer is sintered on a tailing microcrystalline foamed base body manufactured by use of a tailing composite material at a high temperature. The manufacturing method comprises the following steps: (1) preheating, namely increasing the temperature to the range of 800-950 DEG C and preserving heat for 10-40 minutes; (2) integrated sintering, namely increasing the temperature to the range of 1000-1350 DEG C and preserving heat for 30-120 minutes; (3) annealing cooling, namely cooling to below 280 DEG C and then taking out of a kiln; (4) naturally cooling to below 100 DEG C and then performing mold stripping, thereby obtaining a microcrystalline foamed wall block board; naturally placing the microcrystalline foamed wall block board for more than 60 hours to eliminate stress, and then grinding or polishing, cutting and drying to obtain the microcrystalline foamed wall block. The microcrystalline foamed wall block has a plurality of functions of high strength, fire resistance, heat preservation and thermal insulation, moisture and water proofing, decoration, light weight, weathering resistance, environmental protection and the like.

Description

technical field [0001] The invention relates to the technical field of building engineering materials, in particular to a microcrystalline foamed wall block produced by using tailing sand and a manufacturing method thereof. Background technique [0002] With the gradual scarcity of energy in the world, my country has formulated the basic principle of "conserving energy and realizing sustainable development". Therefore, building energy conservation has also become a focus of the development of China's construction industry. At present, the main means of building energy conservation is external wall insulation technology, which can effectively solve the problem of energy loss caused by the indoor and outdoor temperature difference between winter and summer in my country. It represents the development direction of my country's energy-saving insulation technology. [0003] The current external wall thermal insulation system is composed of polymer mortar, glass fiber mesh cloth, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04C1/00C04B38/02
Inventor 陈家仪
Owner BEIJING HUIERJIU MATERIAL TECH
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