Corrosion resistant brake block and machining method thereof

A processing method and technology for brake pads, applied in chemical instruments and methods, friction linings, other chemical processes, etc., can solve problems such as irritation, easy entry of needle-like fibers, brake failure, etc., to improve friction performance, The effect of preventing metal sticking and reducing braking noise

Inactive Publication Date: 2018-10-30
ANHUI XIANGCHI VEHICLE IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Every time you brake, the brake pads will emit millions of asbestos fibers into the air, and the needle-like fibers can easily enter the lungs and stay there, causing irritation, which can eventually lead to the occurrence of lung cancer; in addition, asbestos-type There is another important problem with brake pads: because asbestos is adiabatic, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat to accumulate in the brake pads. After the brake pads become hot, their braking performance will decrease. Changes, to produce the same friction and braking force will require more times to step on the brakes, if the brake pads reach a certain temperature, it will cause brake failure
However, the formula design of some semi-metallic brake pads often has a certain degree of blindness, which causes some inherent disadvantages of semi-metallic brake pads to be magnified, such as greater damage to the brake drum or brake disc, and in the long-term use. Serious corrosion during the process, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] A kind of corrosion-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 10 parts of aluminum fiber, 5 parts of glass fiber, 2 parts of nitrile rubber powder, 2 parts of tire powder, 2.5 parts of cashew nut shell oil friction powder, 10 parts of tung oil modified phenolic resin, 3 parts of red copper fiber, 1 part of Baizi stone powder, 1 part of fluorite powder, 12 parts of apocynum fiber, 1 part of iron oxide green, 3 parts of barite, 3.1 parts of petroleum coke, 2 parts of graphite , 1 part of potassium hexatitanate whisker, 1 part of ceramic hollow microsphere, 1 part of barium sulfate, 1.1 part of molybdenum disulfide, 6 parts of soft magnetic material; specific soft magnetic material is: nickel zinc ferrite, manganese zinc ferrite body, manganese ferrite mixture.

[0056] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: add the above-mentioned graphite in ...

Embodiment 2

[0064] A kind of corrosion-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 15 parts of aluminum fibers, 8 parts of glass fibers, 4 parts of nitrile rubber powder, 4 parts of tire powder, 3.5 parts of cashew nut shell oil friction powder, 15 parts of tung oil modified phenolic resin, 6 parts of copper fiber, 2 parts of Baizi stone powder, 3 parts of fluorite powder, 15 parts of apocynum fiber, 3 parts of iron oxide green, 4 parts of barite, 3.4 parts of petroleum coke, 4 parts of graphite , 3 parts of potassium hexatitanate whiskers, 3 parts of ceramic hollow microspheres, 3 parts of barium sulfate, 2.1 parts of molybdenum disulfide, 10 parts of soft magnetic materials; soft magnetic materials are specifically: hydroxyl iron powder, iron cobalt nickel powder, Ni 81 Mo 2 Permalloy powder mixture.

[0065] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: adding the ...

Embodiment 3

[0073] A kind of corrosion-resistant brake pad of the present embodiment comprises the following raw materials in parts by weight: 12.5 parts of aluminum fiber, 6.5 parts of glass fiber, 3 parts of nitrile rubber powder, 3 parts of tire powder, 3 parts of cashew nut shell oil friction powder, 12.5 parts of tung oil modified phenolic resin, 4.5 parts of red copper fiber, 1.5 parts of Baizi stone powder, 2 parts of fluorite powder, 13.5 parts of apocynum fiber, 2 parts of iron oxide green, 3.5 parts of barite, 3.3 parts of petroleum coke, and 3 parts of graphite , 2 parts of potassium hexatitanate whiskers, 2 parts of ceramic hollow microspheres, 2 parts of barium sulfate, 1.5 parts of molybdenum disulfide, 8 parts of soft magnetic materials; specific soft magnetic materials are: nickel ferrite, manganese nickel ferrite , FeSiAl soft magnetic powder mixture.

[0074] Wherein, the graphite is specifically chemically treated graphite, and the treatment process is as follows: add t...

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PUM

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Abstract

The invention relates to the field of car machines, and provides a corrosion resistant brake block. The corrosion resistant brake block comprises the following raw materials including aluminum fibers,glass fibers, nitrile butadiene rubber powder, tire powder, cashew nut shell oil friction powder, Tung oil modified phenolic resin, red copper fibers, white zi stone powder, fluorite powder, apocynumvenetum fibers, iron oxide green, barite, petroleum coke, graphite, potassium hexatitanate whiskers, ceramic hollow microspheres, barium sulfate, molybdenum disulfide and a soft magnetic material. The invention further provides a machining method of the corrosion resistant brake block. The corrosion resistant brake block and the machining method have the advantages that in the formula research process, a large quantity of experiments show that multiple ingredients are reasonably matched, it is guaranteed that advantages of all materials are sufficiently played in the materials, shortcomings about performance of the raw materials can be offset mutually, and the better performance is achieved through mutual matching. In the using process, the high and stable friction coefficient and the lowwear rate are achieved, and abrasion is not prone to being borne.

Description

technical field [0001] The invention relates to the field of automobile machinery, in particular to a corrosion-resistant brake pad and a processing method thereof. Background technique [0002] Brake pads are also called brake pads. In the braking system of a car, the brake pads are the most critical safety parts, and the brake pads play a decisive role in the quality of all braking effects. [0003] Earlier automobile brake pads were asbestos-type brake pads, but asbestos has been confirmed by the medical profession to be a carcinogen. Every time you brake, the brake pads will emit millions of asbestos fibers into the air, and the needle-like fibers can easily enter the lungs and stay there, causing irritation, which can eventually lead to the occurrence of lung cancer; in addition, asbestos-type There is another important problem with brake pads: because asbestos is adiabatic, its thermal conductivity is particularly poor. After repeated use, the brake will cause heat t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D69/02C09K3/14
CPCF16D69/02F16D69/026F16D2200/006F16D2200/0082F16D2200/0086F16D2250/00F16D2250/0038
Inventor 赵冰清
Owner ANHUI XIANGCHI VEHICLE IND CO LTD
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