Liquid-phase deposition-impregnation preparation method of micro/nano low-surface hydrophobic composite anti-scaling coating

An anti-fouling coating and liquid deposition technology, which is applied to the device, coating, special surface and other directions of coating liquid on the surface, which can solve the complex preparation method of the coating, the difficulty of coating with glass, and the high temperature sintering resistance of red copper. and other problems, to achieve the effect of improving heat transfer and anti-fouling performance, dense and uniform coating without cracking, and dense and uniform appearance

Inactive Publication Date: 2012-07-04
TIANJIN UNIV
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  • Abstract
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  • Application Information

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Problems solved by technology

Chinese patent 200710168732.1 provides a method for preparing titanium dioxide coated capillary column by liquid phase deposition method. Using ammonium fluorotitanate as raw material, a titanium dioxide film layer is deposited on the inner wall of quartz capillary by liquid phase deposition method, and is used for the separation of proteins and polypeptides , because the capillary column is not resistant to high temperature, the sintering temperature of the film is low, and the bond between the film and the capillary is not strong, so it is difficult to apply to the fields of heat transfer and dirt
Chinese patent ZL 200710060653.9 reports a method of preparing a nanometer-thick titanium dioxide film on a copper substrate by liquid phase deposition. Not resistant to high temperature sintering, coating sintering temperature is low
Chinese patent CN 101760737A reports the preparation of dense micro-nano TiO on stainless steel substrates by liquid phase deposition 2 Coating, but the surface energy of the coating is high and the hydrophobicity is not very good
The relevant documents on improving the hydrophobicity of the film are: Akamatsu Y et al. (Akamatsu Y et al. Thin Solid Films, 2001, 389: 138-145) studied the principle of the hydrolysis process of heptadecafluorodecyltrimethoxysilane, and prepared anti- Foggy automotive glass improves the hydrophobicity of the glass, but the prepared film is not heat-treated, so it is difficult to apply to the field of heat transfer
Chinese patent ZL 02115493.7 discloses the method for preparing hydrophobic liquid and manufacturing hydrophobic glass with tridecafluorooctyl trioxysilane, tetraethyl orthosilicate, hydrochloric acid, deionized water and hydrochloric acid, and the

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  • Liquid-phase deposition-impregnation preparation method of micro/nano low-surface hydrophobic composite anti-scaling coating
  • Liquid-phase deposition-impregnation preparation method of micro/nano low-surface hydrophobic composite anti-scaling coating
  • Liquid-phase deposition-impregnation preparation method of micro/nano low-surface hydrophobic composite anti-scaling coating

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preparation example Construction

[0023] see figure 1A method for preparing a micro-nano hydrophobic liquid phase deposition-dipping composite antifouling coating of the present invention comprises the following steps: (a) grinding, polishing and cleaning the stainless steel substrate to be deposited to obtain a clean and bright surface; ( b) Ultrasonic treatment of the stainless steel substrate with a mass percentage of 1%-3% dilute acid to form a rough structure layer on the surface of the stainless steel substrate, rinsed with distilled water, and dried at room temperature. The preferred dilute acid is hydrochloric acid or nitric acid; (c) The stainless steel substrate with a rough structure layer on the surface is placed in a mixed solution in a constant temperature water bath at 20-80°C to deposit and prepare a substrate (lower than the temperature range of this constant temperature water bath, the deposition time required to prepare a coating with a required thickness is longer; Higher than this temperat...

Embodiment 1

[0031] (a)) Roughly grind the outer surface of the stainless steel substrate until the stainless steel metal surface is exposed; carry out medium grinding to remove the deep and large texture wear marks left by the coarse grinding process; use a 600-mesh cylindrical louver emery cloth wheel to polish the stainless steel substrate until Sand away all coarser grain; finish grind the stainless steel substrate with a 1000 grit sandpaper sheet to remove fine streaks on the surface to be polished; polish the stainless steel substrate surface with a metal polisher coated with polishing soap on a wool buffing wheel , until the polished texture is no longer visible to the naked eye; then use 10% NaOH by mass percentage to ultrasonically soak and clean for 5 minutes to remove stubborn grease, and then rinse it with tap water; then put the stainless steel substrate in turn in acetone Ultrasonic cleaning with absolute ethanol with a mass ratio greater than 99.7% was performed for 8 minutes...

Embodiment 2

[0039] (a) Pre-treat the stainless steel substrate, use an angle grinder equipped with louver blades to roughly grind the outer surface of the cut stainless steel sample, remove surface dirt, scale and large-pore defects, and expose the stainless steel metal surface; then replace Use a nylon grinding disc for medium grinding to remove the deep and large textured grinding marks left by the rough grinding process, and select the substrate surface to be deposited on the coating; use the engraving handle of the metal polishing machine, and use a 600-mesh cylindrical louver abrasive cloth wheel Sand the base, making sure the surface is completely sanded to remove the coarser texture from the previous step. Then install a 90° angle machine or a gun-type reciprocating machine, and use 800-mesh sandpaper to finely grind the substrate to remove fine stripes on the surface to be polished; then use the die-cutting handle of the metal polishing machine combined with wool The polishing whe...

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Abstract

The invention discloses a liquid-phase deposition-impregnation preparation method of a micro/nano low-surface hydrophobic composite anti-scaling coating, which includes the following steps of (a) grinding, polishing and cleaning a stainless steel substrate to be deposited; (b) treating the stainless steel substrate with diluted acid ultrasonically, forming a coarse structural layer on the surface of the stainless steel substrate, washing and cleaning the surface with distilled water and then drying the same at the room temperature; (c) placing the stainless steel substrate with the surface having the coarse structural layer into mixed solution in a constant-temperature water bath with the temperature ranging from 20 degrees to 80 degrees to prepare a substrate chip by means of deposition; (e) sintering the dried substrate chip in a resistance furnace under protection of N2 and taking the sintered substrate chip out of the resistance furnace after reducing the temperature of the sintered substrate chip to the normal temperature; (f) impregnating the substrate chip with a TiO2 coating into fluorosilane hydrophobic solution of the mass concentration ranging from 0.1% to3%, taking out the same and then drying in an oven with the temperature ranging from 100 DEG C to 200 DEG C. The coating prepared by the method is thin, compact, uniform and free of cracking and can be combined with the substrate firmly.

Description

technical field [0001] The invention relates to a method for preparing a nanometer film surface with low surface energy, in particular to a method for preparing a hydrophobic nanometer-thick film surface on a stainless steel surface by using a liquid phase deposition method combined with an immersion method. Background technique [0002] At present, there are fouling problems in the operation of heat exchange equipment. The deposition of dirt leads to increased heat exchange resistance and lower heat exchange efficiency, resulting in energy waste and equipment wear, and even threatens the safe operation of equipment. In order to reduce the deposition of dirt, mechanical cleaning or chemical cleaning agents are used to remove scale, which generally has the problems of high cost and secondary pollution. Studies have shown that reducing the surface energy of heat transfer surfaces can significantly reduce fouling formation. The researchers adopted surface treatment technology ...

Claims

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Application Information

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IPC IPC(8): B05D5/00B05D3/00B05D3/12B05D3/10B05D3/02B05D7/14
Inventor 刘明言蔡永伟惠龙飞
Owner TIANJIN UNIV
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