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A preparation method of micron-sized copper-germanium-zinc-tin-sulfur single crystal particles, single crystal particles and solar cells

A technology of solar cells and single crystal particles, which is applied in the direction of single crystal growth, single crystal growth, chemical instruments and methods, etc., can solve the problems of small diffusion length, difficulty in growing large-size single crystals, difficulty in improving device conversion efficiency, etc., to achieve Effects of improving conversion efficiency, advanced optical characteristics, and improving utilization

Active Publication Date: 2018-06-19
LINGNAN NORMAL UNIV
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AI Technical Summary

Problems solved by technology

The diffusion length of carriers in the CZTS-based film is too small, resulting in the inability to effectively collect the charges generated deep in the material, and it is difficult to improve the conversion efficiency of the device. If the energy band width of the CZTS film can be effectively regulated, it will guide and enhance the electron density. Diffusion from the depth of the film to the surface, thereby greatly improving the charge collection efficiency to increase the current of the device, and at the same time increasing the open circuit voltage of the device is also very critical for improving the efficiency of the device
[0004] At present, the preparation of the absorption layer of CZTS-based solar cells mainly focuses on vacuum processes such as multivariate co-evaporation, pulsed laser deposition, sulfidation and selenization after sputtering, selenization and sulfidation after electrochemical film formation, and heat injection, solvothermal, hydrothermal methods, spraying, etc. In non-vacuum processes such as pyrolysis, compared with binary and ternary compound semiconductors, CZTS-based compound semiconductors have more complex physical properties due to the increase in constituent elements, so the high-efficiency thin-film batteries of this type of compound Preparation and performance optimization become more difficult; at the same time, the thermodynamically stable region of the CZTS phase is very small, and various impurity phases and metastable phases compete with CZTS. Therefore, in the preparation process of CZTS-based thin films, if effective component control is not achieved, Due to the volatilization of some elements, the deviation from the stoichiometric ratio is easily accompanied by various binary and ternary impurity phases and some metastable phases, which will eventually have an adverse effect on the performance of CZTS-based batteries; when preparing solar cells, single crystal cells The performance of solar cells is better than that of thin-film batteries, but traditional single crystal growth techniques (vapor phase transport technology, melting technology) are difficult to grow large-sized single crystals that meet the performance requirements of the solar cell absorber layer.

Method used

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  • A preparation method of micron-sized copper-germanium-zinc-tin-sulfur single crystal particles, single crystal particles and solar cells
  • A preparation method of micron-sized copper-germanium-zinc-tin-sulfur single crystal particles, single crystal particles and solar cells
  • A preparation method of micron-sized copper-germanium-zinc-tin-sulfur single crystal particles, single crystal particles and solar cells

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Experimental program
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Effect test

Embodiment 1

[0049] Weigh 18mmol CuS, 12mmol ZnS, 5mmol Ge, 5mmol SnS, 15mmol S and flux 120mmol CsCl as the reaction raw materials, mix and grind thoroughly to make it evenly mixed; put the mixed sample into a quartz bottle, and use a vacuum pump unit to evacuate Reach 10~10 2 Pa (can also be protected with an inert gas), so as to eliminate the influence of air on the molten salt reaction, seal the quartz bottle with an oxyhydrogen flame; place the sealed quartz bottle with the mixed sample in a common heating furnace and heat it from normal temperature to 800 Keep at ℃ for 72 hours, then cool down to 600℃, take out the quartz bottle and quickly cool it down to room temperature (put in water); finally take out the sample in the quartz bottle, wash it with ultrasonic water several times to remove the flux CsCl, and then put the sample in a drying oven at 80℃ After drying for 2 hours, micron-sized CGZTS single crystal particles with crystal luster on the surface were obtained, about 65 micr...

Embodiment 2

[0052] Weigh the reaction raw materials 22mmol Cu, 15mmol Zn, 5mmol Ge, 8mmol Sn, 50mmol S and flux 120mmol KI, mix and grind thoroughly to make it evenly mixed; put the mixed sample into a quartz bottle, and use a vacuum pump unit to evacuate Reach 10~10 2 Pa (can also be protected with an inert gas), so as to eliminate the influence of air on the molten salt reaction, seal the quartz bottle with an oxyhydrogen flame; place the sealed quartz bottle with the mixed sample in an ordinary heating furnace and heat it from normal temperature to 850 Keep the temperature at ℃ for 66 hours, then cool down to 600℃, take out the quartz bottle and quickly cool it down to room temperature (put it in water); finally take out the sample in the quartz bottle, wash it with ultrasonic water several times to remove the flux KI, and then put the sample in a drying oven at 80℃ After drying for 2 hours, micron-sized CGZTS single crystal particles with crystal luster on the surface were obtained, a...

Embodiment 3

[0055] Utilize the monocrystalline particle described in embodiment 1 to prepare solar cell, comprise the following steps:

[0056] 1. Prepare a layer of gum arabic film with a thickness of 15 μm on the substrate by pulling method;

[0057] 2. After the gum arabic layer is cured, coat a layer of epoxy resin with a thickness of 80 μm on the gum arabic layer, and then weigh 20 g of CGZTS single crystal particles with a particle size of about 65 μm. When the epoxy resin layer is semi-cured, put The single crystal particles are uniformly embedded in the epoxy resin layer; the volume ratio of the single crystal particles to the epoxy resin is 1:1.7;

[0058] 3. After the epoxy resin is cured, use a grinder to grind off the 55 μm epoxy resin on the surface to expose the surface of the CGZTS single crystal particles;

[0059] 4. Clean the exposed surface of the CGZTS single crystal particles with HCl and deionized water, and dry.

[0060] 5. Etch the film in the plasma etching cham...

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Abstract

The invention discloses a preparation method of a micro-grade copper, germanium, zinc, tin sulfur single crystal particle, the single crystal particle and a solar battery. The method comprises the following steps: firstly mixing reaction materials according to a designed formula to prepare precursor, performing vacuum packaging on the precursor, and fusing the precursor at certain temperature to produce CGZTS single crystal particle; in addition, taking epoxy resin and Arabic gum as macromolecular materials, embedding the micro-grade CGZTS single crystal particle into the macromolecular materials to prepare a single crystal particle film, and then preparing various functional layers to form a complete battery. As the preparation of the single crystal particle and the preparation process of a single crystal particle absorption layer film are separated from each other, and high temperature environment can be adopted during the preparation of the single crystal particle, the CGZTS component can be effectively controlled, the influence on a substrate, a window layer and a buffer layer by the preparation condition of an absorption layer is not required to be taken into account, and the method has obvious advantages in terms of material and energy utilization rate and industrial production.

Description

technical field [0001] The invention relates to the technical field of semiconductor optoelectronic materials and devices, more specifically, to a method for preparing micron-sized copper-germanium-zinc-tin-sulfur single crystal particles, single crystal particles and solar cells. Background technique [0002] Multi-component CuInGaSe 2 (CIGS) thin-film solar cell has high conversion efficiency and is easy to mass-produce, and has become the most promising solar cell material at present. Currently, CIGS cell is the thin-film solar cell with the highest photoelectric conversion efficiency in the world, and its highest conversion efficiency has been up to 21.7%. However, its constituent elements In and Ga are scarce on the earth, making it difficult for CIGS thin-film batteries to achieve TW (10 9 kW) level of large-scale applications. [0003] Copper-zinc-tin-sulfur (CZTS)-based thin films are considered to be the most promising new compound semiconductors to replace the a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C30B9/12C30B29/46H01L31/0392H01L31/18H01L31/042
CPCC30B9/12C30B29/46H01L31/0392H01L31/042H01L31/18Y02E10/50Y02P70/50
Inventor 张军廖峻邵乐喜王磊
Owner LINGNAN NORMAL UNIV
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