Method for two-stage
spot welding, comprising: Providing a stack of workpieces (10) containing a first steel workpiece (14, 14A) and a second steel workpiece (14, 14B), wherein the first steel workpiece (14, 14A) and the second steel workpiece (14, 14B) contain a
coating (16); Touching the first steel workpiece (14, 14A) with a first
concentric electrode (12, 12A) and touching the second steel workpiece (14, 14B) with a second
concentric electrode (12, 12B), wherein the first
concentric electrode (12, 12A) and the second concentric
electrode (12, 12B) each have an outer
diameter (OD), an inner
diameter (ID) and a tip (24); Removing the
coating (16) from the first steel workpiece (14, 14A) to form a first locally exposed section (28, 28A), and from the second steel workpiece (14, 14B) to form a second locally exposed section (28, 28B), by passing an
electric current between the first concentric
electrode (12, 12A) and the second concentric
electrode (12, 12B) and through the workpiece stack (10), wherein the locally exposed sections (28, 28A, 28B) are formed in the shape of a
concentric ring with outer
diameter (OD) and inner diameter (ID) and are defined by an outer
shoulder region (30) and an inner
shoulder region (32); and
Spot welding of the first steel workpiece (14, 14A) and the second steel workpiece (14, 14B) using a first
welding electrode (36A) and a second
welding electrode (36B), respectively, wherein the first
welding electrode (36A) and the second welding electrode (36B) have a weld end face diameter that is larger than the inner diameter (ID) and smaller than the outer diameter (OD).