A kind of polishing film and preparation method thereof

A polishing film and micropowder technology, applied in the field of grinding and polishing, can solve problems such as weakening product competitiveness, increasing product cost, and overstocking, achieving high production efficiency and automation level, small equipment investment, and solving the effect of agglomeration

Active Publication Date: 2012-02-22
HENAN UNION ABRASIVES
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main materials of the base belt are: polyester, polyvinyl chloride, nylon, polyethylene, polypropylene and other plastic films; the resin includes one of polyester, polyvinyl chloride, polyurethane, nitrated cotton, polyacrylate, and epoxy resin Or a mixture of two or more; abrasives are also called abrasives, mainly white corundum, silicon carbide, chromium oxide, iron oxide, silicon oxide, cerium oxide, diamond and other fine powders; the coating process is a roller coater or spray coating The paint is evenly coated on the surface of the film by the machine, as disclosed in the patent document CN 1207328C, and the polishing film is prepared by this process, which requires a large investment in plant and equipment. The roller speed and line speed are relatively high (50-200m / min), and the minimum feeding amount of abrasives at one time should not be less than 5kg. When the user needs a small batch of products with special quality requirements, due to the limitation of the machine structure, it is difficult to change quickly. process to meet user needs, or even if products that meet special quality requirements are prepared according to user needs, but because the quantity of products produced is far greater than the quantity ordered by users, there is a large backlog of inventory, which greatly increases product costs. , which weakens the competitiveness of the product

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1 A kind of polishing film, comprising thickness is 10 μm abrasive layer and thickness is 75 μm polyester film tape base, and abrasive layer is to contain the silicon carbide micropowder of average grain size 1 μm, the uniform coating liquid of polyurethane glue casting on polyester film tape For the solidified dry layer formed on the base surface, the weight ratio of silicon carbide micropowder and polyurethane glue in the coating liquid is 40:100, and the polyurethane content in the polyurethane glue used is 60%.

[0023] The preparation method of above-mentioned polishing film, comprises the following steps:

[0024] (1) Coating solution preparation: first pre-disperse silicon carbide micropowder in mixed organic solvent (methyl isobutyl ketone: cyclohexanone propylene glycol methyl ether acetate: ethyl acetate volume ratio is 2:5:3), and then polyurethane Soluble in mixed organic solvents to make polyurethane glue with a resin content of 60%, wherein the ...

Embodiment 2

[0026] Example 2 A polishing film comprising a 15 μm abrasive layer with a thickness of 80 μm and a paper leather layer with a thickness of 80 μm. The abrasive layer is formed by casting a coating solution containing white corundum powder and resin glue with an average particle size of 5 μm on the surface of the paper leather. The dry layer is solidified, and the weight ratio of white corundum fine powder and resin glue in the coating liquid is 50:100, and the resin glue used contains 50% of vinyl chloride-vinyl acetate-maleic acid terpolymer.

[0027] The preparation method of above-mentioned polishing film, comprises the following steps:

[0028] (1) Preparation of coating solution Dissolve vinyl chloride-vinyl acetate-maleic acid terpolymer in organic solvent (butanone: cyclohexanone propylene glycol methyl ether acetate: ethylene glycol phenyl ether volume ratio is 5: 3: 2), make a resin glue with a vinyl chloride-vinyl acetate-maleic acid terpolymer content of 50%, then a...

Embodiment 3

[0030]Embodiment 3 Take by weighing the artificial diamond nanopowder 800g of 50nm, vinyl acetate-vinyl chloride-vinyl alcohol terpolymer 900g, organic mixed solvent (cyclohexanone: ethyl acetate: the volume ratio of toluene is 3: 2) : 3) 1400g, and take the dispersant polyethylene glycol octyl phenyl ether by weighing the mass ratio of diamond nanopowder: dispersant=1: 0.05 for subsequent use. First take part of the above mixed organic solvent (diamond nano powder: organic solvent = 1: 3), dissolve the dispersant in it and stir evenly, then add the weighed diamond nano powder, and ultrasonically disperse evenly; at the same time, vinyl acetate-vinyl chloride- The vinyl alcohol terpolymer is dissolved in the remaining organic mixed solvent to make a resin glue, and the uniformly dispersed diamond nanopowder is mixed with the resin glue, and an antistatic agent (N,N-bis(2-hydroxyethyl)alkane base amine) 9g, defoamer (stearic acid metal soap) 1.6g, utilize sand mill to fully dis...

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PUM

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Abstract

The invention discloses a polishing film and a preparation method thereof. The ultrafine powder is used as an abrasive material and prepared by a casting coating method, that is, powdery or granular resin is dissolved in an organic solvent and functional additives are added. Then add the surface-modified ultrafine powder abrasive into the resin glue, mix thoroughly to make a coating solution, and then apply the coating evenly on the surface of the flexible substrate material by casting coating method, Drying, solidification, that is. The equipment of the present invention has the advantages of small investment, simple operation, high production efficiency and automation level, stable process, uniform film performance, low manufacturing cost, and can conveniently adjust the casting process according to the different quality requirements and standards of each user for the product. The parameters are adjusted to achieve multi-specification and small-batch production, which overcomes the difficulty of rapid change of product specifications caused by the limitation of equipment structure in the roller coating method.

Description

technical field [0001] The invention relates to the field of grinding and polishing, in particular to a polishing film with uniform performance and low manufacturing cost and a preparation method thereof. Background technique [0002] In recent years, with the development of information technology and optical technology, hard and brittle materials, such as silicon wafers, optical glass, magnetic disks, magnetic tapes, magnetic heads, optical fiber connectors, optical fiber couplers, optical fiber terminators, single The quality and precision of crystalline silicon wafers and other precision hard devices have put forward very high requirements. If the surface has unevenness, scratches, or foreign matter attached, the accuracy and performance of the design will not be guaranteed. Therefore, final surface polishing is a key step in determining the performance of precision devices. For the surface polishing of these materials, free abrasive grinding and polishing is commonly u...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09K3/14C09G1/00C08J5/14
Inventor 贾晓林汪静王森
Owner HENAN UNION ABRASIVES
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