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Glaze for extra-high voltage porcelain insulator, and production method thereof

A technology of a porcelain insulator and a manufacturing method, which is applied in the field of electric porcelain insulators, can solve the problems such as insufficient performance of glaze machine, electricity and heat, difficulty in ensuring long-term reliable operation of a power grid, unfavorable and uniform distribution, etc., so as to improve the glaze surface. Quality and mechanical properties, effects of improving suspension and fluidity, increasing mechanical strength and insulating properties

Active Publication Date: 2020-01-14
江西高强电瓷集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the patent No. 201310439668.1 "Preparation Method for ±1120kV UHV DC Rod Porcelain Insulators", a large amount of potassium feldspar is used in the glaze formula, which is a ridge raw material, which is not conducive to its uniform distribution in the mud, resulting in glaze The mechanical, electrical, and thermal properties of the material cannot be fully utilized; after the glazing, firing, and glue mounting are completed, a layer of PRTV coating should be sprayed on the surface of the insulator to improve the pollution resistance of the insulator
However, there are also defects such as easy aging, breakdown, low rigidity, and poor weather resistance. For areas with strong sandstorms and strong winds, it is difficult to ensure long-term reliable operation of the power grid

Method used

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  • Glaze for extra-high voltage porcelain insulator, and production method thereof
  • Glaze for extra-high voltage porcelain insulator, and production method thereof
  • Glaze for extra-high voltage porcelain insulator, and production method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0046] Glaze formula: 20 parts of quartz, 18 parts of illite, 15 parts of half mountain clay, 10 parts of zirconium silicate powder, 4 parts of white corundum powder, 1 part of nano silicon dioxide, 3 parts of wollastonite, 1 part of barium carbonate, left 7 parts of dolomite, 7 parts of manganese oxide, 1 part of iron oxide, 1 part of chromium oxide, 3 parts of antimony oxide, 2 parts of sepiolite powder, and 8 parts of bentonite. Wherein, the particle diameter of the nano silicon dioxide is 20-100 nm, and the particle diameter of the sepiolite powder is 200-500 nm.

[0047] The preparation method of the glaze for UHV porcelain insulators of the present invention comprises the following steps:

[0048] S1. Prepare a N,N-dimethylformamide solution of trimethylolpropane with a mass concentration of 10%, add sepiolite powder to it, and mix evenly to obtain a mixed solution;

[0049] Add nano-silica, dispersant EFKA SL 3034, defoamer Deform 6800 and wetting agent GSK-582 into de...

Embodiment 2

[0056] Glaze formula: 33 parts of quartz, 10 parts of illite, 10 parts of semi-mountain clay, 15 parts of zirconium silicate powder, 6 parts of white corundum powder, 5 parts of nano silicon dioxide, 6 parts of wollastonite, 2 parts of barium carbonate, left 10 parts of dolomite, 5 parts of manganese oxide, 1 part of iron oxide, 2 parts of chromium oxide, 5 parts of antimony oxide, 8 parts of sepiolite powder, 6 parts of organic modified bentonite. Wherein, the particle diameter of the nano silicon dioxide is 20-100 nm, and the particle diameter of the sepiolite powder is 300-500 nm.

[0057] The preparation method of the glaze for UHV porcelain insulators of the present invention comprises the following steps:

[0058] S1. Prepare a N,N-dimethylformamide solution of trimethylolpropane with a mass concentration of 20%, add sepiolite powder to it, and mix evenly to obtain a mixed solution;

[0059] Add nano-silica, dispersant Dow Corning 51, defoamer Efka SL 2038 and wetting a...

Embodiment 3

[0066] Glaze formula: 25 parts of quartz, 15 parts of illite, 12 parts of half mountain clay, 12 parts of zirconium silicate powder, 5.5 parts of white corundum powder, 4 parts of nano silicon dioxide, 5 parts of wollastonite, 2 parts of barium carbonate, left 10 parts of dolomite, 5.5 parts of manganese oxide, 1.5 parts of iron oxide, 1.5 parts of chromium oxide, 4 parts of antimony oxide, 7 parts of sepiolite powder, and 7 parts of organically modified bentonite. Wherein, the particle diameter of the nano silicon dioxide is 50-100 nm, and the particle diameter of the sepiolite powder is 200-500 nm.

[0067] The preparation method of the glaze for UHV porcelain insulators of the present invention comprises the following steps:

[0068] S1. Prepare a N,N-dimethylformamide solution of trimethylolpropane with a mass concentration of 15%, add sepiolite powder to it, and mix evenly to obtain a mixed solution;

[0069] Add nano-silica, dispersant Dow Corning 51, defoamer Dow Corni...

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Abstract

The invention provides a formula and a preparation method of a glaze for an extra-high voltage porcelain insulator, wherein the raw materials of the formula comprise, by weight, 20-33 parts of quartz,10-18 parts of illite, 10-15 parts of semi-mountain clay, 10-15 parts of zirconium silicate micro powder, 4-7 parts of white corundum micro powder, 1-5 parts of nanometer silicon dioxide, 3-6 parts of wollastonite, 1-2 parts of barium carbonate, 7-12 parts of Zuoyun soil, 5-7 parts of manganese oxide, 1-2 parts of iron oxide, 1-2 parts of chromium oxide, 3-5 parts of antimony oxide, 2-8 parts ofsepiolite powder and 2-8 parts of bentonite. The preparation method comprises: preparing nanometer silicon dioxide composite modified sepiolite powder, preparing a solid solution, carrying out wet ball milling, and adjusting the specific gravity of glaze slurry. According to the invention, with the glaze obtained by the formula and the method, the insulator has excellent stain resistance and excellent voltage sharing performance, further has substantially improved mechanical performance and substantially improved electrical performance, and is suitable for extra-high voltage direct current power transmission systems.

Description

technical field [0001] The invention relates to the technical field of electric porcelain insulators, in particular to a glaze used for ultra-high voltage porcelain insulators and a manufacturing method thereof. Background technique [0002] my country's UHV DC transmission projects are becoming increasingly large, and the safety and reliability of its equipment is very important. The use of insulators in the UHV DC transmission system is very large, which largely determines the insulation level of the transmission system and determines the safety and reliability of the transmission system. Therefore, it is necessary to vigorously study the material structure, electrical properties, mechanical properties, long-term operation reliability of insulators, and the production capabilities of various insulator manufacturers. [0003] The anti-fouling measures of traditional porcelain insulators with regular power outages and cleaning are heavy workload and high cost, which are far...

Claims

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Application Information

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IPC IPC(8): C03C8/00C04B41/86
CPCC03C8/00C04B41/5022C04B41/86
Inventor 刘义敏陈招明龙丽萍
Owner 江西高强电瓷集团有限公司
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