Steam curing-free high-strength cement-wood chip plate and preparation method thereof

A technology of cement sawdust and steam curing, which is applied in chemical instruments and methods, layered products of hydraulic substances, sustainable waste treatment, etc. Good water resistance, sound insulation and heat preservation performance, good fire resistance and flame retardancy, and the effect of reducing labor intensity

Active Publication Date: 2015-12-09
ZHUO DA NEW MATERIAL TECH GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Using this method, the pretreatment process of wood shavings and wood chips is cumbersome, and there is only a size requirement but no moisture content requirement
If the moisture content of wood shavings and wood chips cannot be controlled, it will not be possible to ensure the stability of the raw material preparation for the production of cement wood chip boards, and if the wood shavings and wood chips do not reach a certain storage and drying period (generally stored in the open air for more than three months), the internal polyvalenides will Sugar and other substances will have an anti-coagulation effect on the hardening of inorganic gelling materials, which will seriously affect the physical and mechanical properties of the product
Aluminum sulfate solution can penetrate into the capillary pores of shavings and wood chips, and its hydrolyzed product, aluminum hydroxide, has a good adsorption effect on pentosan, and its treatment effect is better than that of sodium silicate, but the introduced sulfate ion will Rebar Causes Corrosion
Compared with the wet method, the semi-dry method can save a lot of water, reduce water pollution, and greatly improve the environment, but it also has the follo

Method used

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  • Steam curing-free high-strength cement-wood chip plate and preparation method thereof
  • Steam curing-free high-strength cement-wood chip plate and preparation method thereof
  • Steam curing-free high-strength cement-wood chip plate and preparation method thereof

Examples

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Example Embodiment

[0032] The present invention also provides a method for preparing the above-mentioned non-steam-curing high-strength cement sawdust board. The method includes: 1) After mixing cement, active admixtures, short fibers, water and additives uniformly, then adding sawdust, thermal insulation aggregate and The ceramsite, after being evenly stirred, is laid and rolled, and then formed. The mesh is made of alkali-resistant glass fiber mesh; 2) The slab is loaded into the primary curing kiln, and the curing temperature is 28℃~32℃. Humidity is 50%~60%, curing time is 20~24h; (3) After demoulding, stacking enters into secondary curing, curing temperature is 30℃~35℃, curing relative humidity is 85%~95%, curing time is 40~48h; 4 ) Naturally dry the board so that the moisture content reaches 5%-10%.

[0033] The non-steam-curing high-strength cement wood chip board of the present invention can be widely used as non-load-bearing interior and exterior wall panels, ceilings, roof panels, partitio...

Example Embodiment

[0035] Example 1:

[0036] 1) Weigh the following components: 42.5 grade ordinary Portland cement 100kg, grade I fly ash 12.5kg, microsilica fume 8.5kg, particle size of 60 mesh, 12% moisture content of poplar wood chips 11kg, particle size: 20 mesh, bulk density 80kg / m 3 Vitrified beads 1kg, 3cm shale ceramsite 8kg, length 6mm polypropylene fiber 0.3kg, sodium silicate 0.1kg, calcium formate 0.03kg, sodium metaaluminate 0.05kg, hydroxypropyl with a viscosity of 40,000 0.1kg of methyl cellulose ether, 0.16kg of liquid polycarboxylic acid water reducing agent, 0.02kg of calcium stearate, 0.01kg of vinyl acetate-ethylene copolymer redispersible latex powder, 50kg of water; of which sodium silicate and calcium formate , Sodium metaaluminate, water retaining agent, water reducing agent, water repellent and polymer as additives;

[0037] 2) After mixing cement, fly ash, micro-silica fume, short fiber, water and additives, add sawdust, thermal insulation aggregate and ceramsite, stir ev...

Example Embodiment

[0044] Example 2:

[0045] 1) Weigh the following components: 80kg grade 52.5 ordinary Portland cement, 32.5kg grade II fly ash, 8.5kg micro silica fume, particle size of 80 mesh, moisture content of 13% apricot wood chips 11kg, particle size is 30 mesh, bulk density 100kg / m 3 Perlite 1kg, 5cm shale ceramsite 8kg, 8mm length of PVA fiber 0.45kg, sodium silicate 0.01kg, calcium formate 0.03kg, sodium metaaluminate 0.05kg, 60,000 viscosity starch ether 0.1kg , Liquid type polycarboxylic acid water reducing agent 0.16kg, zinc stearate 0.02kg, styrene-butadiene emulsion 0.01kg, water 50kg; of which sodium silicate, calcium formate, sodium metaaluminate, water retaining agent, water reducing agent, hydrophobic Agents and polymers are additives;

[0046] 2) After mixing cement, fly ash, micro-silica fume, short fiber, water and additives, add sawdust, thermal insulation aggregate and ceramsite, stir evenly, then spread the net and roll it to form. The net cloth adopts Alkali-resistant ...

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Abstract

The invention discloses a steam curing-free high-strength cement-wood chip plate and a preparation method thereof. The steam curing-free high-strength cement-wood chip plate comprises, by weight, 60-100 parts of cement, 20-60 parts of an active admixture, 10-12 parts of wood chips, 0.8-1.2 parts of thermal insulation aggregate, 7-9 parts of ceramsite, 0.3-0.5 parts of short fibers, 0.3-0.5 parts of an auxiliary agent and 45-50 parts of water. The preparation method comprises mixing cement, the active admixture, short fibers, water and the auxiliary agent to obtain a uniform mixture, adding wood chips, thermal insulation aggregate and ceramsite into the mixture, carrying out stirring to obtain a uniform mixture, laying a net, carrying out rolling flattening, then carrying out molding, loading a vehicle with plate blanks, transporting the plate blanks into a primary curing kiln, carrying out demolding, carrying out stacking, carrying out secondary curing, and naturally drying the plates so that water content is in a range of 5-10%. The steam curing-free high-strength cement-wood chip plate has excellent integrated physical properties and completely satisfies the national industry standard JC/T 411-2007 of cement-wood chip plate.

Description

technical field [0001] The invention relates to a steam-cured high-strength cement sawdust board and a preparation method thereof. Background technique [0002] With the development of the construction industry and the improvement of building function requirements, especially the improvement of fire protection, heat preservation, earthquake resistance, light weight, high strength and other functions or performance requirements, cement sawdust board has simple production process and good physical and mechanical properties. Therefore, it is a new type of building material with high promotion and use value. It uses ordinary portland cement or slag portland cement as the cementing material, wood chips as the main filler, wood wool or wood shavings as the reinforcement material, adding water and admixtures, forming by flat pressing, maintaining pressure and adjusting humidity Construction panels made by processing and other processes. Cement sawdust boards are suitable for resi...

Claims

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Application Information

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IPC IPC(8): C04B28/04C04B18/26B32B13/14B32B17/02
CPCY02W30/91
Inventor 邝清林杨卓舒史红彬
Owner ZHUO DA NEW MATERIAL TECH GRP
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