The present invention relates to
dental instruments used in tooth restoration and replacement including dental burs, dental discs, tapes,
endodontic files, surgical drills and taps, having abrading working surfaces coated or embedded with
diamond particles or chips onto the substrate or shank, the abrading surfaces having a flexible
diamond-like carbon (DLC)
coating. The substrate may be flexible or the shank may be made of a relatively
hard substrate and
diamond particles or chips may be coated or embedded onto the substrate or shank through the use of polymeric bonding agents, through embedding in a
nickel or
nickel alloy matrix, or through
chemical vapor deposition, or even direct
coating if polymeric substrates are used. The abrading surface may also be formed through the formation of
cutting edges or surfaces on the substrate. The present invention further relates to a dental tip, which may be part of an ultrasonic dental insert may be made of a metallic or polymeric substrate which is coated with a flexible and durable
coating. The coated tip is bent or can be bent to a desired configuration. The coating is made of
a diamond-like-carbon (DLC) coating having at least about 5 atomic percent of
hydrogen. The coated abrading surfaces or tips are longer lasting than uncoated surfaces and the coating may also serve as a wear indicator. Further, the coating is present on the surface of the bur or tip during use without obstructing the
abrasive function of the
dental instruments.