The invention relates to an integrated aluminum
alloy hollow auxiliary frame and a liquid die
forging method thereof. According to the liquid die
forging method of the integrated aluminum
alloy hollow auxiliary frame, the composite liquid die
forging technology combining vertical injection, horizontal pressurization, center pouring and a
radiation type multi-ingate outlet is adopted, the inorganic sand core and the preheating core setting technology of the inorganic sand core are combined, and the problems that the sand core is prone to crushing and sand burning is serious are effectively solved; meanwhile, the feeding process is optimized through a multi-stage pressurization curve, so that the smoothness of the inner wall of a cavity of the product reaches 0.2 mm, eutectic
silicon is refined to 5-10 microns, the secondary dendritic
crystal spacing of alpha dendrites is smaller than 20 microns, the strength deviation of the obtained product is smaller than 15 MPa, the elongation deviation is smaller than 1.5%, X-
ray flaw detection reaches the 1-2 level, the process yield is 60-80%, and the product quality is improved. The defects that when the integrated aluminum
alloy hollow auxiliary frame is prepared through an existing liquid die forging process, a sand core is prone to being crushed, sand burning is serious, the performance deviation is large, and the process yield is low are successfully overcome.